• Title/Summary/Keyword: 정수압압출

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Hydrostatic pressure in the center of wire drawing and extrusion of viscoplastic material (점소성 재료의 인발과 변형역 중심에서의 정수압에 관한 연구)

  • Oh, Hung Kuk
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.5 no.3
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    • pp.170-177
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    • 1981
  • 1,200.deg.C에서의 단조철은 점소성을 나타내며 인발과 압출시 변형영역이 구형수렴형태가 됨을 실험을 통하여 나타난다. 이 변형역 모델로부터 평형방정식을 사용하여 평균 압출 및 인발응력과 정수압을 계산해 낸다. 평균 압출 및 임발응력은 상계 해석 방법에 의한 결과와 비교하여 본 연구의 해석방법의 유효성을 타진하고 정수압은 다른 연구자들의 결과와 비교 검토되며 특히 냉간가공의 경우와 비교 검토 된다. 그 외에 마찰계수, 급형각도와 단면감소율의 영향에 대해서도 논의 된다.

A study on the Fabrication of Copper-clad Aluminum Composite using Hydrostatic Extrusion (정수압 압출을 이용한 Copper-clad Aluminum 복합계 제조에 대한 연구)

  • 한운용;이경엽;박훈재;윤덕계;김승수
    • Journal of the Korean Society for Precision Engineering
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    • v.21 no.7
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    • pp.179-184
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    • 2004
  • In this work, a copper-clad aluminum composite was fabricated using hot hydrostatic extrusion with various extrusion ratios (8.5, 19, 49) and semi-die angles (30, 45, 60 degree) at a temperature of 32$0^{\circ}C$, Material characteristics of copper-clad aluminum composites were determined from compression tests and hardness tests The results showed that for ER of 8.5, the optimum semi-die angle was below or equal to 30 degree and a pressure drop was about 31%. For ER of 19, the optimum semi-die angle was in the range of 40 to 50 degree and a pressure drop was about 38%. In the case of ER=49, the optimum semi-die angle was above or equal to 60 degree and a pressure drop was about 36%. Compressive yield strength was maximum for ER of 8.5 and semi-die angle of 30 degree and the value of maximum was 155 MPa. Uniform hardness distribution was obtained as the extrusion ratio increases and the semi-die angle decreases. In the case of ER=8.5 and semi-die angle of 30 degree, the lowest extrusion pressure and the maximum compressive yield strength was obtained. Therefor, it was concluded that the optimum extrusion condition for fabricated copper-clad aluminum composites under hydrostatic pressure environment was ER of 19 and semi-die angle of 30 degree.

Effect of Die Angle in the Hydrostatic Extrusion of Copper-clad Aluminium Composites (Copper-clad Aluminium 복합재료의 정수압 압출시 다이 각이 미치는 효과)

  • 한운용;박훈재;윤덕재;정하국;김승수;김응주;이경엽
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2003.06a
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    • pp.414-417
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    • 2003
  • A copper-clad aluminium composite bar is lighter and less expressive than a commercial copper alloy bar. Copper-clad aluminium composite bar can be fabricated by hot hydrostatic extrusion process. In this work, the effect of die angle on the compressive properties of copper-clad aluminium composites fabricated using hydrostatic extrusion process was investigated experimentally. The results showed that optimum half die angle was in the range of 40$^{\circ}$ to 50$^{\circ}$ for an extrusion ratio of 19. The results also showed that the half die angle had little influence on the compressive strength of copper-clad aluminium composites. A diffusion layer increased with increasing die angle.

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The Characteristic of a Hydrostatic Extrusion of Magnesium Alloy(AZ31) (Mg 합금(AZ31)의 열간 정수압 압출 특성에 관한 연구(I))

  • Yoon D. J.;Seo Y. W.;Jeong H. G.;Na K. H.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2004.10a
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    • pp.128-131
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    • 2004
  • Magnesium alloys are being extensively used in weight-saving applications and as a potential replacement for plastics in electronic and computer applications. Magnesium alloy has some good characteristics, EMI shielding property and high specific strength. Nevertheless their high brittleness make it uneasy to process the magnesium. Magnesium alloys are extruded like aluminium alloys. The present work was done to find a characteristic of magnesium alloy(AZ31) changing the extrusion ratio 8.5, 19.1, 49 respectly and changing the die half angle $30^{\circ},\;45^{\circ},\;60^{\circ}$. Here this present done by the hydrostatic extrusion in the hot condition, $310^{\circ}$. The higher the extrusion ratio goes, the higher the extrusion force goes.

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Characteristics of Extruded Mg alloy(AZ31) for various annealing temperatures (정수압 압출 소재의 열처리 조건에 따른 마그네슘합금(AZ31)의 특성 변화)

  • Seo Y. W.;Choi H. J.;Yoon D. J.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2005.10a
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    • pp.463-466
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    • 2005
  • Restoring ductility or removing residual stresses is a necessary operation when a large amount of cold working is to be performed, such as in a cold-forging or warm forging process. The advantage of annealing temperatures was investigated. After Hydrostatic Extrusion process, extruded materials were annealed at $200^{\circ}C,\;350^{\circ}C,\;450^{\circ}C$ for 1 hour. Microstructure of the annealed material was observed to make an understand about the difference in mechanical properties.

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A Study on the Hydrostatic Extrusion Characteristics for Al-7.5%Mg nano-grained bulk material (Al-7.5%Mg 나노 벌크소재의 정수압 압출특성에 관한 연구)

  • Yoon C.Y.;Rhee K.Y.;Lee S.M.;Park H.J.;Park J.H.;KIM Y.J.
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2005.06a
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    • pp.1497-1500
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    • 2005
  • This paper accomplished the basic research using the hydrostatic extrusion to make the nano-grained bulk material. It was carried out a hot hydrostatic extrusion using the hipped bulk Al-7.5%Mg that was taken from University of California, Davis. in order to investigate the effect of the hot isostatic extrusion. The tensile tests for the hipped bulk Al-7.5%Mg and the extruded one was executed and the results was compared.

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The Characteristic of a Hydrostatic Extrusion of Magnesium Alloy(AZ31) - II (Mg 합금(AZ31)의 열간 정수압 압출 특성에 관한 연구(II))

  • Seo Y. W.;Jeong H. G.;Na K. H.;Yoon D. J.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2005.05a
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    • pp.144-147
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    • 2005
  • In hydrostatic extrusion the billet in the container is extruded through a die with a liquid acting as a pressure medium, instead of by the direct application of the load by a ram. And the extrusion pressure can be affected by the flow stress and they are affected by the temperature. So in this study the temperature is the main issue with a extrusion ratio and a half die angle. As extrusion temperature goes down from $300^{\circ}C$ to $200^{\circ}C$, tensile strength goes up to 310MPa. Because velocity of extrusion is higher than the conventional extrusion, there is another characteristic in the sense of microstrure. The temperature was sotted to $300^{\circ}C,\;250^{\circ}C,\;200^{\circ}C$, respectively. There is a increase of extrusion pressure abot $15\%$.

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