• Title/Summary/Keyword: 정밀 저항

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A study on the shunt effect in resistance spot welding (저항점 용접에 있어서 Shunt영향에 대한 연구)

  • Boo, Kwang-Seok;Cho, Hyeong-Seok
    • Journal of the Korean Society for Precision Engineering
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    • v.3 no.2
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    • pp.39-54
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    • 1986
  • One of the important factors in practical welding situations is shunt effect which deteriorates weld quality due to a shunt current which flows in the exis- ting spot. Previously, this effect has not been analytically investigated, since the mechanism of shunt effect shows very complicated phenomena in the thermal and electrical behavior. In this paper this effect is extensively studied through theoretical and experimental analysis. The theoretical results obtained from a numerical analysis of the modelling of shunt effect are compared with experimental ones. Both results show good agreement and represent well the mechanism of shunt effect.

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A Study on the Signal Process of Cutting Forces in Turning and its Application (2nd Report) -Automatic Monitor of Chip Rorms using Cutting Forces- (선삭가공에 있어서 선삭저항의 신호처리와 그 응용에 관한 연구(II))

  • Kim, Do-Yeong;Yun, Eul-Jae;Nam, Gung-Seok
    • Journal of the Korean Society for Precision Engineering
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    • v.7 no.2
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    • pp.85-94
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    • 1990
  • In automatic metal cuttings, the chip control is one of the serious problems. So the automatic detection of chip forms is essential to the chip control in automatic metal cuttings. Cutting experiments were carried out under the variety of cutting conditions (cutting speed, feed, depth of cut and tool geometry) and with workpiece made of steel (S45C), and cutting forces were measured in-processing by using a piezoelectric type Tool Dynamometer. In this report, the frequency analysis of dynamic components, the upper frequency distributions, the ratio of RMS values, the numbers of null point and the probability density were calculated from the dynamic componeents of cutting forces filtered through various band pass filters. Experimental results showed that computer chip form monitoring system based on the cutting forces was designed and simulated and that 6 type of chip forms could be detected while in-process machining.

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Detection of Built-up Edge by AE Signal Analysis (AE 신호 분석에 의한 구성인선의 감지)

  • Oh, Min-Seok;Won, Jong-Sik;Jung, Youn-Gyo
    • Journal of the Korean Society for Precision Engineering
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    • v.16 no.3 s.96
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    • pp.18-24
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    • 1999
  • ThisPaper investigates the feasibility of using acoustic emission signal analysis for the detection of built-up edge during machining. Experiments were conducted on a CNC-lathe using conventional carbide insert tools under various cutting conditions. The cutting forces were also measured for comparisons. Experimental evidence is presented which indicates that the presence of a built-up edge can significantly affect the generation of acoustic emission in metal cutting. It is shown that under conditions in which a built-up edge is generated, the variation of $AE_{rms}$ signal with cutting speed can be quite different from the generally accepted linear, monotonic increase as previously reported. The feasibility of utilizing $AE_{rms}$ in built-up edge sensing is suggested.

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A Study on the Micro Turning Machinability of A1-Mg Alloy Using Polycrystalline Diamond Tool (다결정 다이아몬드 공구를 이용한 Al-Mg계 합금의 미소선삭가공특성에 관한 연구)

  • Hwang, Joon;Namgung, Suk
    • Journal of the Korean Society for Precision Engineering
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    • v.13 no.5
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    • pp.122-130
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    • 1996
  • In this study, machinability of some aluminum-magnesium alloy are experimentally investigated using polycrystalline diamond tool with turning, and evaluated some independent cutting variables affected micrometal cutting characteristics as cutting force, specific cutting resistance, shear angles. To know the effect of cutting parameters of single point diamond machining, experiments were performed to measure cutting forces for high speed turning of aluminum alloy 6061-T6, SM45C and FC20 with poly- crystalline diamond and coated cemented carbide tool. Independent cutting variables were changed to a variety of cutting speed, feed rate, rake angles, material properties of workpiece and tool. Futhermore. Some useful informations are obtained in this study can guide micro metal cutting of aluminum alloy with diamond tool.

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A Study on Static and Dynamic Cutting Force in Drilling Process for Machining Center (1st report) -SM45C- (Machining Center에서의 Drill가공시 절삭저항과 그 동적성분에 관한 연구 (제1보) -SM45C 중심으로-)

  • Jeon Eon Chan;Masaomi Tsutsumi;Yoshimi Ito;Namgung Suk
    • Journal of the Korean Society for Precision Engineering
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    • v.3 no.2
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    • pp.91-101
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    • 1986
  • This paper deals with the effect of static and dynamic cuttig force and the behaviour of drill life in drilling process. The experiments are performed with cemented carbide drills and high speed steel drills of 10mm in diameter and in an annealed SM45C. The conclusions are as follows (1) Dynamic cutting force is varied with the dept of hole. (2) Dynamic cutting forces of torque and thrust are increase with the increase in feed and cutting speed. (3) Chipping influence the dynamic cutting force of thrust than torque, and in the case of thrust, the amplitude is 3-7 times large than ordinary cutting state. (4) Prediction of drill life can be obtained from more easily the amplitude of static cutting force than that of dynamic cutting force.

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Prediction of Specific Cutting Pressure in Face Milling Considering Tool Rake Angles (정면밀리에서 공구경사각을 고려한 비절삭저항 예측)

  • Ryu, S.H.;Chu, C.N.
    • Journal of the Korean Society for Precision Engineering
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    • v.14 no.2
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    • pp.169-177
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    • 1997
  • In this study, investigated are the effects of tool rake angles and the change of cutting conditions on the specific cutting pressure in face milling. The cutting force in face milling is predicted from the double cutting edge model in3-dimensional cutting. Conventional specific cutting pressure model is modified by considering the variation of tool rake angles. Effectiveness of the modified cutting force model is verified by the experiments using special face milling cutters with different cutter pockets and various rake angles. From the comparison of the presented model and the specific cutting pressure, it is shown that the axial force can be predicted by the tangential force, radial force and geometric conditions. Also, the rela- tionship between specific cutting pressure and cutting conditions including feedrate, cutting velocity and depth of cut is studied.

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Detection of Chatter Vibration in End-Mill Process by Neural Network Methodology (신경회로망을 이용한 엔드-밀 공정에서의 채터검지)

  • Chung, Eui-Sik;Ko, Joon-Bin;Kim, Ki-Soo
    • Journal of the Korean Society for Precision Engineering
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    • v.12 no.10
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    • pp.149-156
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    • 1995
  • This paper presents a method of detecting chatter vibration in end-mill process. The detecting system consists of an adaptive signal processing scheme which uses an autore- gressive time-series model and a neural network is proposed and is verified its effectiveness by using acceleration and cutting force signals recorded during slotting in end-mill operations. Expeerimental results indicate that the proposed system provides excellent detection when chatter is occured within the ranges of cutting conditions considered in this study and an effectiveness of the integration of signals is confirmed.

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A Study of Characteristic Analysis for Small Buried type Permanent Magnet Synchronous Generator (소형 내삽형 영구자석 동기발전기의 특성해석에 관한 연구)

  • Hong, Sun-Ki;Kim, Bum-Hoon
    • Proceedings of the KIEE Conference
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    • 2011.07a
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    • pp.1091-1092
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    • 2011
  • 영구자석형 발전기는 외부의 여자 전원이 필요 없어서, 비상 전원으로 뿐 아니라, 소형 발전설비에서의 발전기의 여자 전원으로도 사용될 수 있다. 특히, 내삽형 영구자석형 동기발전기는 자석보다 극의 자속밀도를 더 높일 수 있어, 저가, 고성능 발전기 제작이 가능하다. 본 연구에서는 이러한 발전기에 필요한 발전기 해석기술을 개발한다. 정밀 해석을 위한 등가회로를 모델링하고, 이로부터 해석적인 결과를 얻는다. 전기자 저항을 고려한 경우와 고려하지 않은 경우를 비교하여 해석의 타당성을 검증한다.

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A Study on the Measurement of Moisture Content in Concrete (콘크리트의 함수량 측정에 관한 연구)

  • 정상진
    • Magazine of the Korea Concrete Institute
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    • v.5 no.1
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    • pp.139-144
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    • 1993
  • 콘크리트부재의 함수량거동을 조사하기 위해 기존연구로부터 함수측정법으로 전기저항에 의한 전극법을 선정하였으며, 전구법으로 철근콘크리트 구조물의 함수량을 측정한 결과, 상온하에서의 함수측정에는 실용성이 있음을 확인하였다. 이같은 전극법은 175$^{\circ}C$ 고온히에서도 사용가능하도록 교정곡선의 작성을 위한 밀도법, 측정한 함수량의 정밀도등을 실험으로 검사한 결과, 고온을 받는 매스콘크리트 부재의 함수량거동이 전극법으로 측정될수 있음을 알 수 있었다.

Comparison of Characteristics of Texture and Groove Precision Lapping Plate by Measuring Frictional Forces (마찰력 측정을 이용한 홈(Groove) 및 임의패턴 초정밀 연마판의 특성 비교)

  • Loh, Byoung-Gook
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.5 no.4
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    • pp.21-26
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    • 2006
  • Characteristics of texture and groove precision lapping plate are experimentally investigated by Measuring frictional forces. It is found that the frictional coefficient decreases as the embedding of diamond particles progresses. The groove precision lapping plate with concentric micro-channels indicates superior capability in embedding micrometer-sized diamond particles and uniformity in diamond embedding compared with the texture precision lapping plate with a series of circular micro-channels.

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