• Proceedings of the Korean Society of Precision Engineering Conference
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• 2001.04a
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• pp.956-959
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• 2001

In die and mould industry, major material such as cemented carbide is broadly used for increasing the life time and decreasing the cost. It is also required the development for the skills of wire-cut electrical discharge machining(WEDM), but the WEDMed surface was found to be worst due to the attached components of wire. Precision machining method like lapping is necessary for obtaining high quality surface. The lapping compound such as Al2O3 and SiC and cast iron lap can be used for lapping process. The components of Cu and Zn were found WEDMed surface of the specimen. As the result, the low quality of precision was obtained and the heat damage layer of the specimen was occurred. The value of surface hardness was deteriorated, and therefore finish process was required.

• Proceedings of the Korean Society of Precision Engineering Conference
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• 2001.04a
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• pp.1042-1047
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• 2001

A mechanistic model is developed to predict the thrust force and cutting torque of drilling process including wear. A mechanistic oblique cutting force model is used to develop the drilling force model. The cutting lips are divided into small elements and elemental forces are calculated by multiplying the specific cutting pressure with the elemental chip area. The specific cutting pressure is a function of chip thickness, cutting velocity, rake angle and wear. The total forces are then computed by summing the elemental forces. Measured cutting forces are in good agreement with the simulated cutting forces.

• Proceedings of the Korean Society of Precision Engineering Conference
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• 2001.04a
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• pp.798-801
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• 2001

This research is about slurry wear of SM45C and SUS304, which using standard sand and KUM river sand. The results are as follows ; 1. Mass loss rates of both standard sand and KUM river sand were linearly increased as increasement of time and velocity. 2. The average diameter of sand from relatively, less wear rate and portion of larger particles. 3. Wear resistance was linear with time and velocity of liquid jet regardless of type of sand. Also it was able to evaluate with the formula, HV2/E calibrated with n, the velocity index. 4. The wear surface in liquid jet experiment was smooth. The maximum wear depth was observed at the location, 2~4mm apart from the center in the condition of 90$^{\circ}$of collision angle 6mm of nozzle diameter, and 20mm of collision distance. The sectional shape in radial appeared as 'W' shape.

• Proceedings of the Korean Society of Precision Engineering Conference
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• 1992.10a
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• pp.68-72
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• 1992

자동차 및 각종 판재 성형시 성형율을 향상시키는 방법에는 신소재 개발, 금형기술개발, 접촉부의 마찰을 줄여 주기 위한 윤활 등등이 있겠으나 손쉽게 공구다이 상하에 비드를 설치하여 판재를 성형할 경우 미끄럼 저항의 균형을 이루어 주름 억제와 두께분포가 보다 균일해지며 스프링백 현상 등으로 인한 성형 후 치수 불량 등을 주어 판재성형율을 향상시키는데 기여할 수 있다. 본 연구에서는 펀치가 판재를 성형하기 위해 진행됨에 따라 공구다이와 펀치간의 접촉각도가 변하게 되는 점을 고려하여 인출 각도변화에 따른 인출특성 및 마찰계수 변화등을 알아보고자 하며 원형 형태의 환저비드, 단일원형비드, 이중원형 비드의 종류와 크기변화 및 비드좌우 모서리 변화, 공구다이모서리변화, 블랭크가압력 변화, 비드 전진깊이 변화, 비드통 과 후 재료의 기계적 성질 변화등 인출 특성에 영향을 미치는 인자들을 변화시켜나가며 이에 따르는 인출특성을 Data Bank화 시켜 비드 종류나 형상에 따른 금형설계의 기초자료를 제공하고자 한다.

• Proceedings of the Korean Society of Precision Engineering Conference
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• 2000.11a
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• pp.787-792
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• 2000

Ultra-abrasives such as diamond and CBN have used to maintain accuracy and form deviation for superalloy etc. This study contains the dry cylindrical grinding of metals with Vitrified-bond CBN wheel. For various conditions of grinding speed, workpiece speed, grinding depth and feed speed of table, the grinding resistance, the surface roughness, and the material removal are measured and discussed. The results are as follows.

• Proceedings of the Korean Society of Precision Engineering Conference
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• 1997.10a
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• pp.870-874
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• 1997

Super-abrasives such as diamond and CBN have used to maintain accuracy and form deviation for superalloy etc. This study contains the dry cylindrical grinding of metals with resinoid-bond CBN wheel. For various conditions of grinding speed, workpiece speed, grinding depth and feed speed of table, the grinding resistance and the surface roughness are measured and discussed. The results are as follows.

• Proceedings of the Korean Society of Precision Engineering Conference
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• 1997.10a
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• pp.985-988
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• 1997

In end milling process, the undeformed chip section area and cutting forces vary periodically with phase change of the tool. However the real undeformed chip section area deviates from the geometrically ideal one owing to cutter runout and tool shape error. In this study ,a method of estimating the real undeformed chip section area which reflects cutter runout and tool shape error was presented in up end milling process using measured cutting forces. Size effect was identified from the analysis of specific cutting resistance obtained by using the modified undeformed chip section area.

• Proceedings of the Korean Society of Precision Engineering Conference
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• 1997.10a
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• pp.1022-1027
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• 1997

The grinding operation is an important machining process for machining of final surface. However. grinding process has inevitable troubles such as loading and glazing for grinding wheel. It is, therefore, an essential research theme to determine the wheel life and the dressing timefor efficient grinding. In this study, AE signals (AEavg) generated in thc grinding operation were measured and the dressing time was determined from the analysis of the AEavg value. To verify the propriety of the obtained result. the AE signals measured on the grinding and the dressing operation were compared with the grinding force signals and the dressing force which were measured at same time. From the obtained result, it was confirmed that the determination of the wheel life and the dressing time by the AE measurement technique proposed in this study can be practically used.

• Proceedings of the Korean Society of Precision Engineering Conference
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• 2003.06a
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• pp.1378-1381
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• 2003

Recently, high-performance composite materials have been used for various industrial fields because of their superior high strength, high stiffness and lower weight. In this study, manufactured fiber reinforced metal laminate materials are composed of two parts. One is hard-anodized A15083-O alloy as a face material and the other is high strength aramid fiber (Twaron CT709) and polyethylene fiber(Dyneema HB25) laminates as a back-up material. Resistance to penetration is determined by protection ballistic limit(V$\sub$50/, a static velocity with 50% probability for complete penetration) test method. V$\sub$50/ tests with 0$^{\circ}$ obliquity at room temperature were conducted with 5.56mm ball projectiles that were able to achieve near or complete penetration during high velocity impact tests.

• Journal of the Korean Society for Precision Engineering
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• v.20 no.9
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• pp.32-39
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• 2003

Pulse electrochemical machining process with high or low current density may produce a non-lustrous surface on workpiece surface. The usual polishing process to remove a black layer from the surface has been hand polish the part. But the milli-to-micro meter scale structure formed by the electrochemical machining process may be destroyed while polishing process. The application of ultra short voltage pulses based on the analysis of electrical double layer charging process allows high resolution electrochemical machining and polishing. This technique was based on the specific polarization resistance from the comparison of ideal and experimental potential variation during short voltage pulses.