• Title/Summary/Keyword: 정밀 장력 제어

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AC Drive for Tension Control System (장력 제어 시스템 전용 인버터)

  • Paek, J.W.;Jeon, J.W.;Kim, K.Y.;Kim, J.B.;Kim, K.S.
    • Proceedings of the KIPE Conference
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    • 2009.11a
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    • pp.246-248
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    • 2009
  • 본 논문에서는 장력 검출 장치(로드셀, 댄서 등) 가장착되어 있는 생산 설비에서 강선, 강판, 제지, 섬유, 비닐 등과 같은 소재의 장력을 정밀하게 제어하기 위한 인버터의 장력 제어 전용 PID 제어기와 직경 또는 소재의 두께를 실시간으로 추정하여 인버터의 출력 주파수를 보정하는 추정기를 제안한다. 본 논문에서 제안된 방법을 다양한 용량(0.37kW~160kW) 대의 인버터에 탑재하여 실제 부하에 적용함으로써 산업 현장에서 요구하는 수준이상의 우수한 제어 성능을 나타냄을 확인하였다.

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Modeling for Tension Control of the Bio-Wrap Winding Machine (생분해성 랩 와인딩 기계의 장력제어를 위한 모델링)

  • Park W.C.;Kim H.S.;Kim D.I.;Yang S.M.;Kee C.D.
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2005.06a
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    • pp.1901-1905
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    • 2005
  • This Paper describes the mathematical modeling and control of the tension and the speed of moving Bio-wrap in a wrap winding machine. In winding process, important control specifications include the regulation of wrap tension and velocity. In this research, a tension and velocity model has been developed for winding processes. A prototype winding system has been constructed, and the controller has been implemented in a real time PC-based environment. The tension control system is modeled a MIMO of the two-input and four-output system. The performance of the modeled system has been evaluated via simulation using MATLAB and experiments.

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A study on the Design of a Robust Tension Controller in Film Transfer System (필름 이송 시스템의 강인한 장력 제어에 관한 연구)

  • 양희철;윤석찬;한창수
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1997.10a
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    • pp.327-331
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    • 1997
  • This paper presents the non-linear modeling and design of a robust sliding mode controller for film transfer systems. The tension of a film is sensitive to the speed difference between a winder and an unwinder. The change of the roll-radius as well as the moment of inertia result in the film transfer system begin variable and non-linear. In designing the robust controller. Two major aims are considered. The first aim is hat the web transferring speed tracks at any given reference speed; the second one is that the tension of the film tracks at any given reference tension. To verify the control algorithm, a Simulink model was built and compared with a conventional PID controller. In a computer simulation study, the suggested robust sliding mode controller shows better performance than the PID controller a various control inputs.

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Active Tension Control Using an ER Brake Actuator (ER브레이크 작동기를 이용한 능동 장력 제어)

  • Park, S.B.;Kim, G.W.;Cheong, C.C.
    • Journal of the Korean Society for Precision Engineering
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    • v.13 no.8
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    • pp.102-111
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    • 1996
  • This paper presents a proof-of-concept investigation on an active tension control using an ER (electro-rheological) brake actuator. Firstly, an ERF (electro-rheological fluid) which has an inherent reversible feature from Newtonian fluid to Bingham fluid upon applying an electric field is composed, and its property is tested to obtain intrinsic parameters of the Bingham model. An appropriate size of the ER brake is manufactured on the basis of the Bingham model, and dynamic characteristics of the brake are experimentally identified. After formulating a governing equation of motion of the tension control system, a sliding mode controller is designed to achieve a certain desired level of tension. Both simulation and experimental works are undertaken in order to demonstrate the efficiency and feasibility of the proposed active tension control method.

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A Study on the LQG Precision Tension Control of a Dancer System for a Production of Printed Electronics in Roll-to-roll Systems (Roll-to-roll 시스템에서 인쇄전자 생산을 위한 댄서 시스템의 LQG 정밀 장력 제어에 대한 연구)

  • Seong, Jin-Woo;Kang, Hyun-Kyoo;Shin, Kee-Hyun
    • Journal of the Korean Society for Precision Engineering
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    • v.26 no.10
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    • pp.65-73
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    • 2009
  • For mass production of printed electronics in roll-to-roll fashion, precision tension control is important to reduce register errors. Register error should be minimized within several to tens of microns for many electronic devices to be manufactured through printing technology. In order to achieve this goal, tension disturbance must be attenuated before printing process within a certain range. In this paper, a certain tension range which allows maintaining register error within 10 micron was defined with specific operating conditions. A LQG controller was proposed instead of the conventional PI controller for precision tension control using a multivariable feedback. A guideline to determine design parameters for calculating LQ gain was proposed. The proposed LQG controller was compared to both PI controller and LQ regulator with white noise by numerical simulations. Results showed that the proposed LQG controller was effective for attenuating tension disturbance with white noise.

Vibration Characteristics and Tension Control of a Wire in WEDM (와이어 방전가공기용 와이어의 진동 특성과 장력 변동 저감을 위한 연구)

  • Chae, Ho-Jung;Lee, Seung-Yeop
    • Journal of the Korean Society for Precision Engineering
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    • v.18 no.11
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    • pp.86-92
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    • 2001
  • Vibrational characteristics and tension fluctuation of a translating wire in WEDM are the main problems to deteriorate the cutting accuracy and processing performance. In this paper, we analyze natural frequencies of the wire used in WEDM, both theoretically and experimentally. To reduce the tension variation of the wire, which directly affects cutting performance, we have designed a simply tension reduction device using springs and rollers. It is shown that tension fluctuation is reduced about 35% using the passive tension controller.

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