• Title/Summary/Keyword: 정밀 연삭

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Estimation of the successive cutting point spacing using grinding input conditions (연삭입력조건을 이용한 연속절삭날간격의 예측)

  • Lee Y.M.;Son J.H.;Jeong Y.C.;Bae D.W.;Son S.P.
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2006.05a
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    • pp.227-228
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    • 2006
  • In order to calculate the maximum undeformed chip thickness in grinding operation, it is necessary to estimate the successive cutting point spacing. In the past it is obtained by experiments. In this paper, the average successive cutting point spacing has been estimated using the given grinding input conditions.

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A Study on the Evalution of Rotational and Linear Movement Error in Thread Grinder (나사연삭기 회전전달 및 테이블 이송오차 평가에 관한 연구)

  • Park, Cheol-U;Yoon, Yeong-Sik;Lee, Sang-Jo
    • Journal of the Korean Society for Precision Engineering
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    • v.13 no.1
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    • pp.45-52
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    • 1996
  • It is one of the important causes that the precision of the thread grinder decide the machining errors of the ball screw. The approach described in this study demonstrates how the dominant causes of the inaccuracies in thread grinding system can be determined. To evaluate the machining error of thread grinder, rotary encoder is allocated to spindle shaft and master screw for measuring the rotational transfer error between spindle shaft and master screw and the laser measuring system is used for checking the movement error.

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The Development of Dressing System of Centerless Grinding using for Ferrule Machining (페룰 가공용 무심연삭기의 드레싱 장치 개발)

  • 박봉진;조창래;이은상
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2002.10a
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    • pp.61-64
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    • 2002
  • In this study, It was designed and developed optimal rotary dressing system of centerless grinding using for ferrule machining. Dressing shaft's dropping is calculated by Finite Element Method, and bearing 7206ADB, 7005ADB is selected. Dressing wheel $GC\Box \;200\Box\; G\Box\; m\Box\; V-100^*25^*16$ is selected by pre-research. Also Motor, pulley, belt are selected, 0.4Kw-60Hz, 48.2 mm diameter, 2-5M-730 type, each.

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A Study on the Determination of the Oil Gap in the Hydrostatic Spindle System for a Crank Shaft Grinding Machine (크랭크 샤프트 연삭기용 유정압 스핀들의 유막 간격 선정에 관한 연구)

  • Park, Dong-Keun;Choi, Chi-Hyuk;Lee, In-Jae;Lee, Choon-Man
    • Journal of the Korean Society for Precision Engineering
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    • v.28 no.4
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    • pp.410-415
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    • 2011
  • A cylindrical type of self-controlled restrictor is designed for hydrostatic bearing of crank shaft for a grinding wheel spindle. The effect of operation parameters, clearance between spindle and housing on bearing stiffness are analyzed to determine the optimum conditions of operation parameters. The lowest values of the supply pressure and the loads by the theoretical and experimental results assuming oil film thickness and shape of pocket are compared.

Development of Post-process for Improving the Surface Roughness of Stereolithography parts - Using Wax Coating and Grinding Post-process - (RP part 표면정도 향상을 위한 후처리 공정 개발 -왁스 코팅과 연삭 후처리 공정 이용-)

  • 안대건;김호찬;최홍태;이석희
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2002.10a
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    • pp.659-662
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    • 2002
  • SL(Stereolithography) part is made by piling up thin layers which causes the stair stepping effect at the surface of SL parts. This effect brings about excessive surface roughness and requires additional post-process finishing such as abrasive techniques that are detrimental to part geometry and time consuming. Hence a wax coating and grinding post-process is proposed to improve the surface quality of SL part. The wax that has suitable properties for the proposed post-process is coated all over the part surface. By grinding the thin layer of coated on the SL part only, the surface roughness can be improved without any damage on the part. From the experimental results, This approach is considered to be very practical fur die casting with RT(Rapid Tooling) techniques.

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A Basic Study of High Precision Spindle Design for Micro-Glass Lens Grinding (마이크로 렌즈 연삭기용 주축설계 및 제작에 관한 기초연구)

  • 김의중;한정훈;박상일;송승훈
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2002.10a
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    • pp.57-60
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    • 2002
  • The high precision spindle is essential fer mass and low cost production of aspherical glass lens. Especially, in the grinding process of micro glass lens the performance of the spindle determine the machined surface quality. For the aspheric micro glass lens grinding, we design and make a high precision spindle. We use air bearings for high speed and low motion errors of the spindle. And the driving mechanism is an air turbine to remove heat generation. In this study, we make basic performance requirements of the spindle through benchmarking. And we confirm the requirements by basic machining test. We test air consumption, static stiffness, run-out and vibration of the spindle.

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ELID Grinding of Hard-To-Machine Materials on Surface Grinder (평면연삭반에서 난삭재의 ELID연삭)

  • Kim, Gyung-Nyun;Jun qian, Jun-Qian;Ohmori hitoshi, Ohmori-Hitoshi
    • Journal of the Korean Society for Precision Engineering
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    • v.18 no.5
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    • pp.157-164
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    • 2001
  • The grinding for hard-to-machine materials, such as ceramics, super alloys etc., has proven to be a very difficult and consuming process utilizing ordinary methods. In order to conduct high efficiency machining of such materials, grinding processes using metallic bond diamond wheels and applying electrolytic in-process dressing(ELID) have been attempted on a surface grinding machine. In this study, the effects of grinding parameters, and grit sizes have been evaluated in view of surface roughness, grinding force as well as step difference in simultaneous grinding of different materials. The study and experimental results are presented in this paper.

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지능형 동축가공 연삭시스템의 발전 동향

  • 안건준;이호준
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2004.05a
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    • pp.31-31
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    • 2004
  • 차세대 정보통신 네트워크는 기하급수적으로 급증하는 트래픽 수요와 고속 및 대용량화는 서비스 형태에 따라 인터넷화 및 광통신화로 발전되고 있으며, 사용자들의 요구 통신 속도 또한 크게 증가하고 있어 2005-2010년경에는 인터넷 노드 하나가 처리해야 할 트래픽은 10-100Tbps가 될 전망이며 이를 수용, 교환처리, 전달하기 위한 방법으로 광통신 이외에는 기술적인 대안을 찾기 힘든 실정이다. 한국의 경우 세계최고의 광통신망 구축에 따라 광페룰의 기반 수요가 크게 기대되고 있으며, 전 세계적인 광통신망 구축계획(2005∼2007년, 초고속정보통신망 Fiber to the Home)에 따라 한국의 광통신 인프라에 대한 전세계의 관심이 고조되고 있다.(중략)

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A Study on the Nano Grinding of Sapphire by Ultra-Precision Grinder (초정밀 연삭기에 의한 사파이어의 나노가공)

  • 김우순;김동현;난바의치
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.12 no.5
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    • pp.40-45
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    • 2003
  • Optical and electronic industries are using lapping and polishing processing as a final finish rather than grinding, because they need more accurate parts of brittles non-metallic materials such as single crystals. Sapphire has been ground by the ultra-precision surface grinder having a glass -ceramic spindle of extremely-low thermal expansion with various cup-type resinoid-bonded diamond wheels of #400-#3000 in grain size. Sapphire can be ground in the ductile mode. And also, the surface roughness and grinding conditions has been clarified. The smooth surface of Sapphire less than 1nm RMS, 1nm Ra can be obtained by the ultra-precision grinding without any polishing process.

A Study on the Environmentally Conscious Machining Technology Cutting Fluid Atomization and Environmental Impact in Grinding Operation (I) (환경 친화적 기계가공 기술에 관한 연구 연삭공정에서의 절삭유 미립화와 환경영향(I))

  • Hwang Joon;Chung Eui-Sik
    • Journal of the Korean Society for Precision Engineering
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    • v.22 no.6 s.171
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    • pp.61-69
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    • 2005
  • This paper presents the experimental results to analyze the atomization characteristics and environmental impact of cutting fluid in grinding process. Grinding is a major machining process to improve surface quality with different machining mechanism which is compared with turning or milling process. The environmental impact due to aerosol generation via grinding process is a major concern associated with environmental consciousness. Experimental results show that the generated fine aerosol which particle size less than 10 micron appears near working zone under given operational conditions. The aerosol concentration is much higher enough to affect human health risk with its generated aerosol quantities. This study can be provided a basic knowledge fur further research of environmental consciousness machining development.