• Title/Summary/Keyword: 정밀 연삭

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A Study on Improving the Surface Roughness of Stereolithography Parts -Using Paraffin Coating and Grinding Postprocess- (광조형물의 표면 조도 향상에 관한 연구 -파라핀 코팅과 연삭 후처리 공정 이용-)

  • 안대건;김호찬;이석희
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2001.04a
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    • pp.45-48
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    • 2001
  • SL(Stereolithogrphy) part is made by piling up thin layers which causes the stair stepping effect at the surface of SL parts. This effect causes excessive surface roughness and requires additional postprocess finishing such as abrasive basting which is detrimental to part geometry and time consuming. Hence paraffin coating and grinding postprocess is proposed to raise the surface quality of SL part. The paraffin which has suitable properties for the proposed postprocess is coated all over the part surface. By grinding the thin layer of coated on the SL part only, the surface roughness can be improved without any damage on the part. From the experimental result, It is verified as very practical for die casting with silicon rubber mold.

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Optimal Grinding Condition Using the Design of Experiments (실험계획법을 이용한 최적연삭조건)

  • 이대욱;오창진;김성청;김옥현
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2000.11a
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    • pp.866-869
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    • 2000
  • To improve quality of the ground surface, we have to consider a number of parameters. But it is difficult to make experiment with many parameters. Most of all experiments try to search optimal grinding condition with conservative factors such as feed rate, depth of cut, wheel rotating speed, etc. But This paper attempts to view the significance of some different factors effecting on the surface roughness by introducing helical scan grinding method and material removal rate. The design of experiment is used to find the optimal grinding condition which minimizes the surface roughness value bout optical glass material. To analyze experimental results, ANOVA(ANalysis of VAriation) is used. Discussion on the result about helical scan grinding is also given.

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A Estimation of Grinding-Processing by Slotted Wheel (슬롯형 숫돌에 의한 연삭가공성 평가)

  • 강신엽;왕덕현;이윤경
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1997.04a
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    • pp.832-836
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    • 1997
  • An experimental study on the grinding temperature, surface roughness and Acoustic Emission(AE) signal was conducted with different shapes of wheel. The grinding characteristics by slotted shapes of wheel changed by width and helical angle,were compared with those by general one. Lower grinding temperature was obtained for 30 .deg. helical angel with 10mm width and Root Mean Square(RMS) values of AE signals were lower for slotted shapes rather than general one. Surface roughness characteristic of slotted shapes found to be rough,but the value of roughness for 45 .deg. helical angel with 6mm width, represented to similar tendency general one.

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Grinding Characteristics of Resinoid-bond CBN Wheel (레지노이드 본드 CBN 휠의 연삭 특성)

  • 원종호;김건희;박원규;안병민;박순섭;이진오;조주현
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1997.10a
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    • pp.870-874
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    • 1997
  • Super-abrasives such as diamond and CBN have used to maintain accuracy and form deviation for superalloy etc. This study contains the dry cylindrical grinding of metals with resinoid-bond CBN wheel. For various conditions of grinding speed, workpiece speed, grinding depth and feed speed of table, the grinding resistance and the surface roughness are measured and discussed. The results are as follows.

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A Moving Heat Source Caused by Temperature Distribution in Grinding Process (연삭가공에서 이동열원에 의한 온도 분포)

  • Kwak, T. K.;Ha, M. K.;Koo, Y.;Kwak, J. S.
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1997.10a
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    • pp.899-902
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    • 1997
  • The heat generated during surface grinding process can lead to elevate a grinding temperature, which cause the thermal damage to the workpiece material. Because of this reason, it is important to be able to predict the temperature which is occurred during grinding. The process parameters, therefore, should be adjusted properly to yield the acceptable workpiece temperature. In this study, we conducted an experimentation to obtain and also to analyze the temperature distribution of the workpiece with accordance in varying the grinding condition. For measuring the workpiece temperature, thermocouples of the CA type were inserted into the predetermined locations of the workpiece.

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A Study on the Development of Multi Grinding Machine for Automotive Crankshaft (자동차 크랭크샤프트 멀티 연삭시스템 개발에 관한 연구)

  • Choi, Yun Seo;Park, Hwi Keun;Hwang, In Hwan;Cho, Hyun Taek;Song, Soon Tae;Choi, Jun Seok;Lee, Nam Doo;Lee, Jong Chan
    • Journal of the Korean Society for Precision Engineering
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    • v.30 no.11
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    • pp.1147-1151
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    • 2013
  • A Crankshaft Multi Grinding Machine is developed for manufacturing of high precision crankshaft. The grinding head part of the developed machine should be moved precisely during grinding of work materials. In this paper, structural and modal analysis for the crankshaft multi grinding machine is carried out to check the design criteria of the machine.

Surface Roughness Characteristics of Cemented Carbide Ground by Laminated Diamond Wheel (적층 다이아몬드 숫돌로 연삭된 초경합금의 표면거칠기 특성)

  • Kim, Kang
    • Journal of the Korean Society for Precision Engineering
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    • v.20 no.8
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    • pp.47-53
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    • 2003
  • It was already proven experimentally that the laminated grinding wheel is superior to the general grinding wheel in the productivity of grinding. However, it can't be guaranteed when the workpiece material is cemented carbide. Because of its extreme hardness, the grinding wheels made up of super-abrasives are used for grinding it. So, to investigate the performance in extremely hard materials grinding using super-abrasive grinding wheels, the surface roughness characteristics of cemented carbide ground by the laminated diamond wheels are studied experimentally. Through this study, it is found that the similar surface roughness characteristics, those were found in the studies on the laminated aluminum oxide wheels, are still available.

An Estimation of Surface Roughness from the AE Signal in Surface Grinding (평면연삭시 AE 신호에 의한 표면거칠기 예측)

  • 송지복;이재경;곽재섭;이종렬
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1996.11a
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    • pp.115-119
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    • 1996
  • An estimation of surface roughness value is a very important and difficult issue in grinding process. The definition of the D.A.R.F(Dimensionless Average Roughness Factor) has been made including the absolute average and tile standard deviation that are the parameters of the AE(Acoustic Emission) sign. The theoretical equation of the surface roughness applying the D.A.R.F has been derived from the regressive analysis and specified with respect to the availability through the experimental approach on the machine.

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Highly Efficient Constant Pressure Grinding of Roll on Rolling Machine Using ELID Method (전해 인프로세스 드레싱법을 이용한 압연 ROLL의 고능률 정압연삭특성)

  • 이득우;대삼정
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1995.04b
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    • pp.108-112
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    • 1995
  • 최근, 제품의 다양화, 생산성향상 등의 요구에 의해 소성가공 분야인 압연가공에 있어서도 절삭가공에서와 같이 고능률, 고정도가공이 주목되고있다. 본 연구에서는 온라인 압연롤 그라인딩(On-line Roll Grinding :ORG)법에 전해인프로세스드레싱법(ELID)을 적용하여 압연롤의 경면가공을 수행하고 최종적으로 경면압연을 수행함을써 압연품의 고부가가치화를 이루고자 한다. 이를 위해 ELID법을 적용한 ORG를 제시하여 압연기에 설치하고 정압 연삭으로 압연롤의 경면가공을 실현하며, 압연시발생하는 흠집을 고능률로 제거하기 위한가공능률 평가를 중심 으로 검토하고자 한다.

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A Study on the 3-D Form Characteristics of Center Ground Parts (원통연삭 가공물의 3차원 형상특성에 관한 연구)

  • Cho, Jaeil;Kim, Kang
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1996.11a
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    • pp.95-99
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    • 1996
  • The form accuracy of parts has become an important parameter. Therefore dimensional tolerance and geometric tolerance are used in design to satisfy required quility and functions of parts. But the informations for machining conditions, which can satisfy the assigned geometric tolerance in design, are insufficient. The objectives of this research are to study the effects of the grinding parameters such as traverse speed, work speed, depth of cut, and dwell time on the after-ground workpiece shape, and to find out the major parameters among these parameters. Finally, a methodology is proposed for getting the optimal grinding condition for precision workpiece The results are as follows; The effects of work speed and depth of cut on workpiece shape are ignorable compared to the effect of traverse speed. These is the optimal dwell time depending on the traverse speed. The optimal dwell time is decreasing when the traverse speed is increased.

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