• Title/Summary/Keyword: 접합비

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Effect of Be Mixing Ratio on the Characteristics of TIG Welding with High Current and High Speed (대전류 고속 TIG 용접 특성에 미치는 He 혼합비의 영향)

  • Oh Dong-Soo;Kim Yeong-Sik;Cho Sang-Myung
    • Journal of Welding and Joining
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    • v.23 no.3
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    • pp.54-60
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    • 2005
  • Tungsten Inert Gas(TIG) welding is today one of the most popular arc welding process because of its high quality welds and low equipment costs. Even if welding productivity increases with welding speed and current, this strategy is limited by the appearance of defects such as undercut and humping bead due to the depressed molten metal. The purpose of this study investigates the effect of He mixing ratio on the characteristics with high current and speed in TIG welding. The conclusions obtained permit to explain the arc start characteristics quantitatively and the maximum welding speed on stable bead formation with He mixing ratio for high current and speed TIG welding observed in experiments. Also through the relation of the maximum arc pressure and surface depression depth at high current and speed TIG welding, it made clear the mechanism of unstable bead formation.

A Study of Resistance of Fatigue Crack in Aluminum Alloy Plate Bonded with FRP (FRP 본딩한 알루미늄 판재의 피로균열 저항성에 관한 연구)

  • 윤한기;오세욱;박원조;허정원
    • Journal of Welding and Joining
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    • v.12 no.4
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    • pp.117-126
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    • 1994
  • APAL (Aramid Patched ALuminum alloy) was manufactured, which was a material that was consisting of a A12024-T3 aluminum alloy plate bonded to single-side of it with aramid/epoxy laminates. The aramid/epoxy laminates were bonded to it in condition of 1, 2 ply and fiber orientation of .+-.45, 0.deg./90.deg. Fatigue crack propagation tests were performed at stress ratio R-0.2, 0.5 with Al 2024-T3, APAL 45-1P, APAL 0/90-1P, APAL 45-2P, APAL 0/90-2P specimens to examine behavior of retardation in fatigue crack propagation. All the APAL specimens showed superior fatigue crack resistance. Number of cycle spended for crack to propagate from $a_{M}$=37 to $a_{M}$=65 mm in case of APAL 0/90-2P specimen was half that of Al 2024-T3 specimen. Fatigue crack propagation rate of APAL 0/90 specimens were retarded more compared to APAL 45 specimens and the amounts of retardation at R=0.5 were larger than that at R=0.2. It was found that the retardation in fatigue crack propagation was caused by intact fibers in the wake of crack.ack.

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The Study on the Solidification Path of the Near Eutectic Compositions in Sn-Ag-Cu Lead-Free Solder System (Sn-Ag-Cu 삼원계 공정점 근처 여러 조성들의 미세조직 연구)

  • 김현득;김종훈;정상원;이혁모
    • Proceedings of the International Microelectronics And Packaging Society Conference
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    • 2003.11a
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    • pp.114-117
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    • 2003
  • 본 연구에서는 계산을 통해 나온 Sn-Ag-Cu 삼원계 공정점(Sn-3.7Ag-0.9Cu)을 바탕으로 그 근처의 응고경로가 다른 6가지 조성(Sn-4.6Ag-0.4Cu, Sn-4.9Ag-1.0Cu, Sn-3.9Ag-1.3Cu, Sn-2.2Ag-1.2Cu, Sn-2Ag-0.7Cu, Sn-2.7Ag-0.3Cu)에 대한 솔더합금의 미세조직을 관찰하였다. 응고경로는 $L\;\rightarrow\;L+Primary\;\rightarrow\;L+Primary+Secondary\;\rightarrow\;Ternary\;Eutectic+Primary+Secondary$로 되며 6가지 경우를 예상할 수 있다 솔더합금의 미세조직은 느린 냉각으로 인하여 빠른 냉각, 보통 냉각에 비해 상대적으로 커다란 $\beta-Sn$ dendrite를 보였고 $Ag_3Sn,\;Cu_6Sn_5$과는 다르게 $\beta-Sn$는 약 $30^{\circ}C$의 과냉(DSC분석)이 존재하게 되어 Sn-4.6Ag-0.4Cu의 경우에는 $Ag_3Sn$상이, Sn-2.2Ag-1.2Cu의 경우에는 $Cu_6Sn_5$가 과대성장을 하였다. 솔더의 기계적 특성을 살펴보고자 Cu 기판위에서 각 조성의 솔더볼을 솔더링한 후 다양한 냉각 속도를 적용하여 reflow 솔더링을 하고 솔더/기판 접합에 대한 전단 강도 시험을 실시했다. 냉각 속도가 빠를수록 $\beta-Sn$의 dendrite가 미세해져서 높은 전단 강도를 보였고 6가지 조성의 솔더볼중 공정조직 분율이 낮은 Sn-2Ag-0.7Cu 조성의 경우에서 낮은 전단 강도가 나타났다.

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3차원 연안 해수유동 및 부영양화 모델

  • Choe, Yang-Ho;No, Yeong-Jae;Jeong, Chang-Su;Kim, Suk-Yang
    • Proceedings of the Korean Environmental Sciences Society Conference
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    • 2006.11a
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    • pp.255-260
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    • 2006
  • 천수만의 수리 역학 및 수질 모델을 위하여 3차원 수리역학 모델(EFDC)과 21개 수질 변수에 대한 수질 모델이 접합된 3차원 수리역학-부영양화 모델(HEM-3D)을 이용하였다. 관측 자료에 대한 모델 검증 결과, 조위는 관측치에 비해 5% 정도, 유속은 10% 정도 작은 값을 보였으며, 지각은 모델 결과치가 고정항에서 늦고 간월도에서 빠르게 나타났다. 수질 항목, 특히 용존산소의 관측치에 나타난 전반적인 분포 양상을 잘 재현하고 있었으며, 항목별 기여도 분석에서는 수질 모델이 퇴적물에 의한 산소 소비에 민감하게 반응하고 있으며, 용존산소 변화에 있어서 퇴적물에 의한 영향이 중요한 역할을 하고 있음을 보여주었다. 본 모델 결과는 기존의 모델들과 비교하여 천수만 해역의 해수 유동 특성을 잘 재현하고 있으며, 본 모델과 연계된 수질 모델의 오염물 확산과 수질 항목들의 거동을 이해할 수 있는 정보를 제공하였다. 그럼에도 불구하고 본 연구를 통하여 나타난 문제점은, 수질 예측 모델에 필요한 수질 변수들의 관측 자료와 양식장에 의한 오염 부하량 자료가 충분하지 못하며, 퇴적물에 의한 수질 변화를 정량화할 수 있는 모델의 개발이 시급하다는 것이다. 특히 퇴적물에 의한 산소 요구량은 유기퇴적물이 미생물 등에 의해 분해되는 과정에서 요구되는 산소량으로서, 해수 유동 조건의 변화와 오염부하에 의한 유기퇴적물의 집적이 주된 요인이다. 방조제 건설 이후 해수유동 조건의 변화와 더불어 지속적으로 오염물이 유입되고, 담수 및 천수만의 수질이 점점 악화되고 있다. 따라서 이러한 오염부하와 퇴적물에 대한 관리대책이 시급한 것으로 판단되며, 향후 정확한 수질 예측을 위해서는 본 연구에서 나타난 문제점들에 대한 재고가 필요할 것으로 사료된다.

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Prediction of the Torque Capacity for Tubular Adhesive Joints with Composite Adherends (복합재료 접착체를 가지는 튜브형 접합부의 토크전달능력 예측)

  • Oh, Je-Hoon
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.30 no.12 s.255
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    • pp.1543-1550
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    • 2006
  • Since the performance of joints usually determines the structural efficiency of composite structures, an extensive knowledge of the behavior of adhesive joints and the related effect on joint strength is essential for design purposes. In this study, the torque capacity of adhesive joints was predicted using the combined thermal and mechanical analyses when the adherend was a composite tube. A finite element analysis was performed to evaluate residual thermal stresses developed in the joint, and mechanical s stresses in the adhesive were calculated including both the nonlinear adhesive behavior and the behavior of composite tubes. Three different joint failure modes were considered to predict joint failure: interfacial failure, adhesive bulk failure, and adherend failure. The influence of the composite adherend stacking angle on the residual thermal stresses was investigated, and how the residual thermal stresses affect the joint strength was also discussed. Finally, the predicted results were compared with experimental results available in literature.

Research about design and manufacture of Crossing High-Amplitude Magneto-Therapy own nerve system for nervous tissue rehalibitation treatment (신경조직 재활치료를 위한Crossing High-Amplitude Magneto-Therapy 자기신경 시스템의 설계 및 제작에 관한 연구)

  • Kim Whi-Young
    • Journal of the Korea Computer Industry Society
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    • v.7 no.3
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    • pp.263-270
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    • 2006
  • Magnetic nerve stimulation treatment is much backward real condition than other field. Specially, successful medical treatment introduction of magnetic field (MF) can was refered long ago in Avicenna's work, and is thought as age of medicine magnetology development recently. These development is achieved through biologist and biophysicist and clinician's joint effort, but, new mountings and relationship air tassel are developed steadily. Magnetic nerve stimulation treatment field designs treatment system by each function during long wave high-amplitude (traditional magneto therapy of greatly great that strong that) short time that CMF, VMF, PMF field etc. are representative but are HPMT technology in this research and manufacture and special quality did comparative analysis.

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The Direct Extrusion of Copper Clad Aluminum Composite Materials by Using the Conical Dies (원추형 다이를 이용한 Cu-Al 층상 복합재료의 직접압출)

  • Yun, Yeo-Gwon;Kim, Hui-Nam
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.25 no.10
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    • pp.1541-1550
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    • 2001
  • This paper describes experimental investigations in the direct extrusion of copper clad aluminum rods through conical dies. Composite materials consist of two or more different material layers. Copper clad aluminum composite materials are being used fur economic and structural purposes and the development of an efficient production method of copper clad aluminum composite material rods by extrusion is very important, It is necessary to know the conditions in which successful uniform extrusion ,and sound cladding may be carried out without any defects in the direct extrusion. There are several variables that have an influence on determining a sound clad extrusion. In order to investigate the influence of these parameters on the hot direct extrudability of the copper clad aluminum composite material rods, the experimental study have been performed with various extrusion temperatures, extrusion ratios and semi-cone angles of die. Subsequently, the microscopic inspection of interface bonding is carried out for extruded products. By measuring hardness, along extrusion way of products, a variation of hardness has been discussed. Proportional flow state has been considered by measuring radius ratio of Cu sleeve and Al core before and after extrusion.

Cd 수용액 처리 조건에 따른 $Cu(In,Ga)Se_2$ 태양전지의 성능변화

  • Park, Sang-Uk;Park, Sun-Yong;Lee, Eun-U;Lee, Sang-Hwan;Kim, U-Nam;Jeon, Chan-Uk
    • Proceedings of the Materials Research Society of Korea Conference
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    • 2010.05a
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    • pp.35.2-35.2
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    • 2010
  • 최근 $Cu(In,Ga)Se_2$(CIGS)와 같은 박막 태양전지에 대한 연구가 많은 관심을 끌고 있다. CIGS 태양전지의 광투과층으로 사용되고 있는 II-VI족 화합물 반도체인 CdS는 상온에서의 에너지 밴드 갭(band gap)이 2.42eV 정도로서, 가시광영역의 많은 빛을 투과시키고, 적절한 제작 조건하에서 비교적 낮은 비저항을 나타내기 때문에 널리 사용되고 있다. 하지만 CIGS 태양전지 연구는 주로 CIGS 흡수층 제조공정에 편중되어 있으며, CdS 버퍼층 공정조건에 대한 체계적인 연구가 부족하다고 판단된다. 습식공정인 Chemical Bath Deposition (CBD)에 의해 주로 제조되는 CdS는 단순한 제조공정에도 불구하고 CIGS 태양전지의 성능에 지대한 영향을 미치는 것으로 알려져 있다. 특히, CdS합성반응이 개시되기 전까지의 용액잔류시간 (dip time)은 CIGS내로의 Cd이온 농도를 결정하는 중요한 공정변수로 판단된다. CIGS 표면에 Cd이 도핑될 경우, CIGS는 n형 전도성을 갖는 얇은 층을 갖게 되어 전체적으로 n-CIGS/p-CIGS의 동종 접합을 형성하는 장점을 부여할 것으로 기대된다. 따라서 본 논문에서는 dip time을 주요변수로 하여 CIGS 태양전지의 성능에 미치는 영향을 주로 고찰하였다. Cd의 확산 정도는 secondary ion mass spectroscopy (SIMS)를 이용하여 정량화하였으며, 제조된 CIGS 태양전지의 전류-전압 특성과 상관성을 제시하고자 한다.

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Dispersity and Electro-Conductivity of PU Grafted MWCNT/PU Composite via Simple Blending Method (블렌딩을 이용한 폴리우레탄 그라프트 다중벽 탄소나노튜브/폴리우레탄 복합체의 전기 전도성 및 분산 특성)

  • Yun, Sung-Jin;Im, Hyun-Gu;Kim, Joo-Heon
    • Applied Chemistry for Engineering
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    • v.21 no.5
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    • pp.500-504
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    • 2010
  • The PU-g-MWNTs/PU film was synthesized by simple blending method to fabricate composites which have excellent mechanical and electrical properties. PU-g-MWNTs based composite revealed much enhanced dispersity than pristine MWNTs composite because of interfacial interaction related with interfacial compatibility between polymer matrix and PU on the MWNTs surface. The electro-conductivity of composite was measured as a function of PU-g-MWNTs concentration. The results were correlated with percolation threshold theory. As a result, the critical concentration and exponent of electro-conductivity behavior was equal to 0.78 wt% and 0.945.

The Eeffect of Arc Length and Shield Gas on Penetration Aspect Ratio in A-TIG Welding (A-TIG 용접에서 용입 형상비에 미치는 아크길이와 실드가스의 영향)

  • Park, In-Ki;Ham, Hyo-Sik;Cho, Sang-Myung
    • Journal of Welding and Joining
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    • v.26 no.6
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    • pp.42-47
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    • 2008
  • TIG welding enables to produce high quality weldment. However it has some problems such as shallow penetration and large distortion due to low penetration aspect ratio after welding. In order to overcome those problems, there are many ongoing studies on A-TIG welding, which use active flux. In this study, the effect of arc length and shield gas on penetration aspect ratio with melt-run welding on STS 304 6t, on which active flux was spreaded, was investigated. Arc length was changed from 1mm to 3mm, and aspect ratio became higher as arc length was decreased in this range. 100% Ar gas, Ar-$H_2$ mixed gas, Ar-He mixed gas, and 100% He gas were used as shield gas in this study. When Ar-$H_2$ mixed gas, Ar-He mixed gas, and 100% He gas were applied, penetration and melting efficiency were both increased as compared with 100% Ar gas. Aspect ratio was the highest with Ar-2.5% $H_2$ mixed gas.