• Transactions of the Korean Society of Mechanical Engineers A
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• v.35 no.6
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• pp.661-667
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• 2011

Kinematic contact trigger probes are widely used for feature inspection and measurement on coordinate measurement machines (CMMs) and computer numerically controlled (CNC) machine tools. Recently, the probing accuracy has become one of the most important factors in the improvement of product quality, as the accuracy of such machining centers and measuring machines is increasing. Although high-accuracy probes using strain gauge can achieve this requirement, in this paper we study the universal economic kinematic contact probe to prove its probing mechanism and errors, and to try to make the best use of its performance. Stylus-ball-radius and center-alignment errors are proved, and the probing error mechanism on the 3D measuring coordinate is analyzed using numerical expressions. Macro algorithms are developed for the compensation of these errors, and actual tests and verifications are performed with a kinematic contact trigger probe and reference sphere on a CNC machine tool.

• Transactions of the Korean Society of Mechanical Engineers A
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• v.36 no.2
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• pp.195-201
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• 2012

According to many customers' requests, optical measurement module (OMM) applications using automatic measuring devices to measure the machined part rapidly on a machine tool have increased steeply. Touch trigger probes are being used for job setup and feature inspection as automatic measuring devices, and this makes quality checking and machining compensation possible. Therefore, in this study, the use of touch trigger probes for accurate measurement of the machined part has been studied and a macro program for a hole measuring cycle has been developed. This hole is the most common feature to be measured, but conventional methods are still not free from measuring error. In addition, the eccentricity change of the least square circle was simulated according to the roundness error in a hole measurement. To evaluate the reliability of this study, the developed hole-measuring program was executed to measure the hole plate on the machine and verify the roundness error in the eccentricity simulation result.

• Journal of the Institute of Electronics Engineers of Korea SC
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• v.43 no.1 s.307
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• pp.1-6
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• 2006

The noncontact optical sensor using the hologram laser and automatic power controller is developed to measure a thickness of transparent objects and achieve excellent performance. Due to the contact between the tip of the sensor and the surface of objects, the tip is abraded. In addition the casting glass under high temperature results in extending the size of sensor body. The accuracy of the sensor is degraded due to these reasons. In this paper, to overcome these problems, we proposed a low cost non-contact optical sensor that is composed of a hologram laser unit used for optical pickup of CD player and a plastic lens. Therefore the problems caused by the contact sensor are solved by using the noncontact sensor. The noncontact sensor has to move toward the objects and obtain the focus error signal to measure a position of transparent objects. While the internal temperature of the sensor is controlled under ${\pm}0.1^{\circ}$, many trials shows ${\pm}2{\mu}m$ measurement error as excellent performance.

• Transactions of the Korean Society of Mechanical Engineers A
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• v.24 no.12
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• pp.2889-2889
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• 2000

• Proceedings of the Korean Society of Precision Engineering Conference
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• 2000.05a
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• pp.603-606
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• 2000

This dissertation is concerned with ultra-precision profile measurement of aspheric surfaces using contact probing technique. A contact probe has been designed as a sensing device to obtain measuring resolutions in nanometer regime utilizing a leaf spring mechanism and a capacitive-type sensor. The contact probe is attached on the z-axis during measurement while aspheric objects are supported on an precision xy-stage whose lateral motions are monitored by a set of two orthogonal plane mirror type laser interferometers. Experimental results show that the contact probing technique developed in this investigation is capable of providing a repeatability of 50 nanometers with a $\pm$3$\sigma$ uncertainty of 300 nanometers. Thermal disturbance is found the most significant factor that should be precisely controlled for accurate measurement.

• Proceedings of the Korean Operations and Management Science Society Conference
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• 1992.04b
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• pp.29-38
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• 1992

무인화된 대량생산 체제에서는 transfer line을 이용하게되며, cycle time의 단축을 위하여 측정 및 검사기능이 별도의 station으로 있어 가공후에 부품의 불량여부를 감지한다. 그러나 다품종소량생산체제에서는 FMC 또는 FMS가 적합하며, 이 시스템에 바람직한 감시기능으로서는 기내측정(inter-process)방식을 많이 이용한다. 여기서는 CNC선반과 머시닝센터에 접촉식 센서인 터치프로브(touch probe)를 설치하여 개발한 무인 FMC용 인터프로세스 3차원 측정 및 검사시스템을 소개한다.

• Journal of the korean Society of Automotive Engineers
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• v.6 no.2
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• pp.14-19
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• 1984

종래에 많이 사용된 각양의 계측 방법을 일일이 설명하는 것은 본 해설의 목적이 아니기 때문에 개략적으로 분류하여 설명하면 다음과 같다. 1) 시간 평균유속은 주로 프로브(probe)를 경유하여 동압과 정압의 측정에 의하여 수행되어 왔다. 연소반응이 있으면 밀도의 변화가 있게 되는데 밀도는 후술하는 농도의 계측과 온도의 계측에 의하여 정해져 동압과 정압으로부터 유속으로 변환된다. 시간분해능이 높은 비접촉식(직접 프 로브를 측정부에 삽입하지 않는 방법) 유속측정이 가능한 방법으로는 레이저 도플러 유속계 (Laser Doppler Velocimetry, 이하 LDV로 표현)를 들 수 있다. LDV는 압력측정에 의한 유속 산출법에서와 같은 온도 및 농도 등의 부수적인 계측이 필요없이, 직접 유속을 검출할 수 있으며 또한 검정이 필요없는 절대유속 측정이 가능하며 현재 연소반응이 있는 흐름에 대한 대부분의 연구에 적용되고 있는 실정이다. 2) 시간평균 화학종 농도측정에 가장 많이 쓰이는 방법은, 연소가스를 채취하여 가스 크로마토 그라프(Gas Chromatograph)로 분석하는 것을 들 수 있다. 한편, 시간 분해능이 높은 화학종 농 도의 계측은 레이저를 사용하여 각 화학종의 발광, 산란 및 흡수성을 이용, 측정한다. 3) 온도측정은 대부분 열전대를 사용하고 있다. 그러나 이 방법은 직접 프로브를 삽입해야 하므로 사용한계의 범위가 지극히 좁으며, 연소반응이 일어나므로 프로브 자체의 촉매반응 및 복사 열전달에 의한 보정 등이 사용상 큰 문제로 제기된다. 그러나 최근 레이저 이용기술의 발달로 (2)항에서의 농도 계측과 같이 반응기체의 온도 및 성분의 동시측정이 가능한 방법도 점차 현 실화 되어가고 있다. 그 대표적인 예로 CARS법(Coherent Anti-Stokes Raman Spectroscopy)을 들 수 있다. 이상으로부터 연소반응이 일어나는 흐름에서의 각종 계측에서는, 비접촉 측정의 가능성과 시간 공간 분해능의 특징으로 미루어 앞으로는 레이저를 이용한 계측 방법이 그 주류를 이룰 것으로 사료된다. 우선 본 해설은 기체의 온도 및 농도의 광학적 측정방법중 Raman산란광 검출법에 대하여 실제로 측정하는 입장에서 간단히 소개한다.

• Proceedings of the Korean Society of Precision Engineering Conference
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• 1991.11a
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• pp.121-125
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• 1991

In order to minimize fixing error of workpieces, prismatic and cylindrical types. Modification Rule by Indexing Table and Modification Rule by NC Program are developed for machining centers by using touch trigger probes. The Modification Rule by Indexing Table means the alignment of workpiece to NC program through degree of freedoms of indexing table. The Modification Rule by NC Program is the alignment of NC program to workpiece set-up condition via the generation of NC program. A postprocessing module is also developed for generating NC-part Program (User Macro) to compensate for Machining errors in end milling and boring processes. Developed methods are verified by experiments.

• Journal of the Korean Society for Precision Engineering
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• v.29 no.8
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• pp.845-852
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• 2012

The diaphragm-type stylus probe was developed for ultra-precision on-machine measurement (OMM) application. This probe is equipped with two diaphragms which are parallel and one capacitive sensor is used for detecting the vertical motion of end tip in the stylus when it is contacted to the optical freeform surface. For better performance of proposed probes, several design parameters such as axial stiffness and the lateral deformations were investigated with finite element analysis techniques. To verify the feasibility, the profiles of the master sphere ball were measured on the ultra-precision milling machine. The measurement results show that the proposed probe can calculate the radius of the circle within the accuracy of 0.1 ${\mu}m$ for the ultraprecision optical surface.

• Journal of the Korean Society of Manufacturing Technology Engineers
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• v.9 no.2
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• pp.102-111
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• 2000

Methodology of volumetric error identification and compensation is presented to improve the accuracy of NC machine tools by using a reference artifact and a touch trigger probe. Homogeneous transformation matrix and kinematic chain are used for modeling the geo-metric and thermal errors of a three-axis vertical machining center. The reference artifact is designed and fabricated to identify the model parameters by machine tool metrology. Parameters in the error model are able to be identified and updated by direct measurement of the reference artifact on the machine tool under the actual conditions which include the thermal interactions of error sources. A volumetric error compensation system based on IBM/PC is linked with a FANUC CNC controller to compensate for the identified volumetric error in machining workspace.