• Title/Summary/Keyword: 접착접합부

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Design and Performance Evaluation of Carbon Fiber/Epoxy Composite-aluminum Hybrid Wheel for Passenger Cars (자동차용 탄소섬유/에폭시 복합재료-알루미늄 하이브리드 휠 설계 및 성능평가)

  • Hong, Jin-Ho;Yoo, Seong-Hwan;Chang, Seung-Hwan
    • Composites Research
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    • v.26 no.6
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    • pp.386-391
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    • 2013
  • In this paper, a carbon fiber/epoxy composite-aluminum hybrid wheel for passenger cars was suggested for better performance and a prototype was fabricated and tested. Adhesive bonding between aluminum part and a composite rim part was used, and the bonding length and thickness were determined by finite element analysis. For self alignment and the function of bonding jig the special structure with a groove and a protrusion was applied. To evaluate the performance of the hybrid wheel various FE analyses were carried out. Inner and outer molds were prepared for the composite rim part and the thermoformed composite part was bonded to the aluminum part. Vibration tests revealed that the hybrid wheel had 16% higher resonance frequency and 32% higher damping capacity with 10% weight reduction.

Fracture Behaviour Analysis of the Crack at the Specimen with the Type of Mode I Composed of the Bonded Carbon Fiber Reinforced Plastic (접합된 CFRP로 구성된 Mode I형 시험편 크랙의 파괴 거동 해석)

  • Lee, Jung-Ho;Cho, Jae-Ung;Cheon, Seong-Sik;Kook, Jeong Han
    • Composites Research
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    • v.28 no.6
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    • pp.356-360
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    • 2015
  • In this paper, the carbon fiber reinforced plastic is processed as the double cantilever beam in order to estimate the fracture behavior of composite and is carried out with the static analysis as the mode I. The specimen sizes are 25 mm, 30 mm, 35 mm and 40 mm. And the material property is used with carbon. As the analysis result of mode I, the adhesive part is detached latest by the small force at the specimen thickness of 25 mm. The largest force is happened at the specimen thickness of 40 mm. The defection of the adhesive interface is shown slowest at the displacement of 9.75 mm at the specimen thickness of 25 mm. And the defection is shown quickest at the displacement of 7.82 mm at the specimen thickness of 40 mm. This defection is due to the fracture of specimen. The result of this study on the defection of the adhesive interface and the reaction force due to this defection is thought to be contributed to the safe structural design of the carbon fiber reinforced plastic.

Cu Thickness Effects on Bonding Characteristics in Cu-Cu Direct Bonds (Cu 두께에 따른 Cu-Cu 열 압착 웨이퍼 접합부의 접합 특성 평가)

  • Kim, Jae-Won;Jeong, Myeong-Hyeok;Carmak, Erkan;Kim, Bioh;Matthias, Thorsten;Lee, Hak-Joo;Hyun, Seung-Min;Park, Young-Bae
    • Journal of the Microelectronics and Packaging Society
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    • v.17 no.4
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    • pp.61-66
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    • 2010
  • Cu-Cu thermo-compression bonding process was successfully developed as functions of the deposited Cu thickness and $Ar+H_2$ forming gas annealing conditions before and after bonding step in order to find the low temperature bonding conditions of 3-D integrated technology where the interfacial toughness was measured by 4-point bending test. Pre-annealing with $Ar+H_2$ gas at $300^{\circ}C$ is effective to achieve enough interfacial adhesion energy irrespective of Cu film thickness. Successful Cu-Cu bonding process achieved in this study results in delamination at $Ta/SiO_2$ interface rather than Cu/Cu interface.

Nondestructive Evaluation of Adhesive Bonding Quality by Measurements of Peak Amplitude of Simulated Stress Wave (모의 음향 방출 신호의 Peak Amplitude측정을 통한 복합 재료 접합부의 비파괴평가)

  • Son, Y.H.;Lee, J.O.;Lee, S.H.
    • Journal of the Korean Society for Nondestructive Testing
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    • v.15 no.2
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    • pp.357-363
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    • 1995
  • Disbond size of adhesively bonded single lap and double lap joints CFRP composite specimens has been evaluated using acousto-ultrasonic(AU) technique. Frequency spectra for all specimens were obtained by measuring peak amplitude of the stress wave propagated through the bond-lines. By analyzing these frequency spectra, peak amplitude was found to be proportional to fractional bonding area and to be maxima at the fundamental and the third order higher harmonic frequencies of specimen thickness mode. The disbond size can be evaluated quantitatively and this technique can be applied to real structures if the reference specimens are prepared in advancve.

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Laser Transmission Welding of Flexible Substrates and Evaluation of the Mechanical Properties (플렉서블 기판의 레이저 투과 용접 및 기계적 특성 평가)

  • Ko, Myeong-Jun;Sohn, Minjeong;Kim, Min-Su;Na, Jeehoo;Ju, Byeong-Kwon;Park, Young-Bae;Lee, Tae-Ik
    • Journal of the Microelectronics and Packaging Society
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    • v.29 no.2
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    • pp.113-119
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    • 2022
  • In order to improve the mechanical reliability of next-generation electronic devices including flexible, wearable devices, a high level of mechanical reliability is required at various flexible joints. Organic adhesive materials such as epoxy for bonding existing polymer substrates inevitably have an increase in the thickness of the joint and involve problems of thermodynamic damage due to repeated deformation and high temperature hardening. Therefore, it is required to develop a low-temperature bonding process to minimize the thickness of the joint and prevent thermal damage for flexible bonding. This study developed flexible laser transmission welding (f-LTW) that allows bonding of flexible substrates with flexibility, robustness, and low thermal damage. Carbon nanotube (CNT) is thin-film coated on a flexible substrate to reduce the thickness of the joint, and a local melt bonding process on the surface of a polymer substrate by heating a CNT dispersion beam laser has been developed. The laser process conditions were constructed to minimize the thermal damage of the substrate and the mechanism of forming a CNT junction with the polymer substrate. In addition, lap shear adhesion test, peel test, and repeated bending experiment were conducted to evaluate the strength and flexibility of the flexible bonding joint.

Effect of Temperature and Immersion Time on the Environmental Adhesive Strength of Adhesively Bonded Joints of Rolled Steel Sheet (압연강판 접착제 접합부의 환경 접합강도에 미치는 온도 및 침수시간의 영향)

  • Song, Jun-Hee;Lee, Hee-Jae;Lim, Jae-Kyoo
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.26 no.12
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    • pp.2662-2669
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    • 2002
  • Recently structural applications of adhesive bonding method have been increased extensively in automobile industry. Adhesively-bonded joints which are used in automobile field are exposed to various environmental conditions. In this study, several environmental factors were concerned to evaluate their effects on the adhesive strength such as air temperature, water temperature, exposed time in water. The specimens are exposed for 1, 10 and 100 hours at various air temperatures to evaluate the effects of the air and water temperature on the adhesive strength. It is proved that the adhesive strength decrease with rising the air and water temperature, and the adhesive strength decrease steeply at the higher temperature with increasing the exposure time in water.

Effect of $N_2+H_2$ Forming Gas Annealing on the Interfacial Bonding Strength of Cu-Cu thermo-compression Bonded Interfaces (Cu-Cu 열압착 웨이퍼 접합부의 계면접합강도에 미치는 $N_2+H_2$ 분위기 열처리의 영향)

  • Jang, Eun-Jung;Kim, Jae-Won;Kim, Bioh;Matthias, Thorsten;Hyun, Seung-Min;Lee, Hak-Joo;Park, Young-Bae
    • Journal of the Microelectronics and Packaging Society
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    • v.16 no.3
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    • pp.31-37
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    • 2009
  • Cu-Cu thermo-compression bonding process was successfully developed as functions of the $N_2+H_2$ forming gas annealing conditions before and after bonding step in order to find the low temperature bonding conditions of 3-D integrated technology where the quantitative interfacial adhesion energy was measured by 4-point bending test. While the pre-annealing with $N_2+H_2$ gas below $200^{\circ}C$ is not effective to improve the interfacial adhesion energy at bonding temperature of $300^{\circ}C$, the interfacial adhesion energy increased over 3 times due to post-annealing over $250^{\circ}C$ after bonding at $300^{\circ}C$, which is ascribed to the effective removal of native surface oxide after post-annealing treatment.

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Nondestructive Inspection of Launch Vehicle Structural Components (우주 발사체 구조 요소의 비파피검사)

  • Kong, Cheol-Won;Youn, Jong-Hoon;Park, Jae-Sung;Eun, Se-Won;Jang, Young-Soon;Yi, Yeong-Moo
    • Journal of the Korean Society for Nondestructive Testing
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    • v.29 no.4
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    • pp.331-337
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    • 2009
  • Space launch vehicles require highly reliable, lightweight structures. It is thus important to monitor the structural health of these components with nondestructive inspections. In this paper, we studied an example of a nondestructive inspection that was partially applied to the manufacture and inspection of a launch vehicle. Ultrasonic tests, X-rays, tapping, and acoustic emissions comprised the inspection method. A payload fairing, high pressure tank, fastener part, and bonding part were used as hardware to be inspected. We proposed a quantitative standard for debonding inspection of the payload fairing and acoustic emission data for the proof test of the high pressure tank. We analyzed the fracture mode of the sandwich fastener part according to frequency changes. We also proposed a standard specimen for ultrasonic inspection of bonds of different materials. The present analyses and results provide data for evaluation of the launch operation sequence to ensure launch vehicles afford high reliability.

Estimation of Moment Resisting Property for Pin Connection Using Shear Strength of Small Glulam Specimens (집성재 소시험편의 전단강도에 의한 핀접합부의 모멘트 저항성능 예측)

  • Hwang, Kweonhwan;Park, Joosaeng
    • Journal of the Korean Wood Science and Technology
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    • v.36 no.4
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    • pp.58-65
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    • 2008
  • Most connections for the glulam structural members consisted of connector and fastener. The mechanical behaviour of the connection can be occurred by the dowel bearing resistance and wood shear by the fastener. This study aims at the examination of the shear properties for the small specimen with lamination components and for the full-sized pin connection and the moment resisting property for the double shear full-sized pin connection using structural column and beam members. Small specimens including glue line shows greater density and shear strength by the lamination effect than other specimens. It is needed that estimations of double shear property and moment resistance for the pin connections should be adjusted in some degree. For the better and safe estimation of moment resistance strength for the column-beam pin connection, however, the shear strength of small specimens should be deducted by 10%.

Effect of Adhesive Shape on the Strength of Aluminum/Polycarbonate Joint (접착부 형상이 알루미늄/폴리카보네이트 접합재의 강도에 미치는 영향)

  • Seo, Do-Won;Kim, Hyo-Jin;Choi, Jun-Yong;Hoa, Vu cong;Lim, Jae-Kyoo
    • Proceedings of the KSME Conference
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    • 2003.11a
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    • pp.1039-1044
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    • 2003
  • Adhesive-bonded joints are widely used in the industry. Recently aircraft applications of adhesive bonding joints have been increased extensively in automobile and air industry. Because adhesives which are available for structural applications have been developed a lot and understanding of adhesive bonding has been improved so much. In this study, as the fundamental research of design of adhesive bonding joints, this study considers specimen shape are affect strength and durability of Al/Polymer lap joints. In this research, cross head speed difference were concerned to evaluate their effects on the adhesive strength. Cross head speed makes a change 0.05mm/min, 0.5mm/min, 5mm/min. The result is load-displacement diagram showed brittleness fracture tendency. Fracture tendency that is shown enough on stress distribution of trigonal single lap joint and trigonal edged single lap joint occur the inside of adhesive.

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