• Title/Summary/Keyword: 절삭층

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역세척을 이용한 함유 세척수의 한외 여과 특성

  • 김종표;김재진;정건용;전성덕;민병렬
    • Proceedings of the Membrane Society of Korea Conference
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    • 1997.04b
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    • pp.43-44
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    • 1997
  • 세척제는 금속 표면에 도포되어 있는 왁스, 그리스, 방청유 등의 윤활유 및 금속 가공 중에 사용한 절삭유, 연마유 등의 유지성 물질을 제거하는 탈지 효과와 표면에 묻어 있는 오물을 제거하는 목적으로 우수한 세정력을 지니고 있다. 세척제는 현장의 세척조의 상태가 가동 시간이 길어짐에 따라 유분이 과포화하게 되고 한정된 계면활성제량 때문에 미처 Micelle을 형성하지 못한 광유중 일부는 에멀젼 내 Oil Drop 형태로 존재하고 나머지는 에멀젼층 위에 부유하게 된다. 따라서 세척제의 세정력을 유지하기 위하여는 주기적으로 세척액중의 유분을 제거하여야 한다. 본 연구에서는 한외여과막을 이용하여 세척수 중 존재하는 Oil 성분을 제거함으로써 세척수의 수명을 극대화시키고자 한다. 또한 한외여과시 동반되는 농도 분극화 현상을 줄이고 투과특성을 향상시키기 위하여 압축질소로 주기적으로 역세척하며 최적운전 조건을 확인하는데 있다.

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A study on the surface integrity of machined surface layer in machining hardened STD11 steel (경화처리된 합금공구강의 절삭에서 가공 표면층의 표면성상에 관한 연구)

  • Noh, Sang-Lai;An, Sang-Ook
    • Journal of the Korean Society for Precision Engineering
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    • v.11 no.5
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    • pp.153-160
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    • 1994
  • In this study, residual stress and surface roughness were investigated experimentally to evaluate surface integrity on surface layer machined by CBN, ceramics and WC cutting tools. When machining difficult-to-cut material (hardened STD11 steel $H_{R}$C 60), residual stresses remaining in machined surface layer were mainly compressive. The increase of flank wear caused a shift of the compressive residual stress maximum to greater workpiece depths, but the changes did not penetrate the workpiece beneath a depth of 300 .mu. m. Surface roughness was influenced considerably by variations of the cutting speed and feed. In machining hard material, CBN and A1$_{2}$ $O_{3}$ ceramics cutting tool materials proved significantly superior to mixed ceramics A1$_{2}$ $O_{3}$-TiC and WC in evaluation of surface integrity.y.

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A Study on Plastic Strain in Machined Surface (기계 가공면의 소성스트레인에 관한 연구)

  • Kim, Tae-Young;So, Youl-Young;Shin, Hyung-Gon
    • Journal of the Korean Society for Precision Engineering
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    • v.10 no.3
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    • pp.47-56
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    • 1993
  • Typical plastic strains in the machined surface are very difficult to measure, since they are located within a very short distance from the surface and they change very rapidly. There is an alternative way to determine the residual strain in plastically deformed materials by measuring the grain size after a subsequent recrystallization precess. Although, this technique has been successfully applied by several researchers to find the plastic zone around notches and cracks in various materials and welding beads, few works have been reported using the recrystallization method to determine the residual strains in machined surface. Therefore, the purpose of this investigation is to explore the effectiveness of the recrystallization technique in machining applications and in particular, to find the effect of cutting parameters, i.e., depth of cut, rake angle, on the plastic strains. As the result, the recrystallization technique was succesfully applid to determine the plastic strain in machined surface.

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증착 공정 따른 AlTiN 박막의 형상 및 특성변화

  • Kim, Seong-Hwan;Yang, Ji-Hun;Jeong, Jae-Hun;Byeon, In-Seop;Jeong, Jae-In
    • Proceedings of the Korean Institute of Surface Engineering Conference
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    • 2016.11a
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    • pp.99-99
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    • 2016
  • 최근 공구산업은 산업 발전으로 공구의 사용 환경이 가혹화 되고, 첨단산업용 특수합금들이 발달하면서 이를 가공할 수 있는 새로운 절삭공구소재들이 개발되어지고 있다. 또한 고성능 절삭공구는 공구소재보다 코팅개발이 상대적으로 더욱 효과적이기 때문에 코팅 기술 개발이 활발히 진행되고 있다. 최근 일본에서는 새로운 코팅층 물질 개발보다는 기존의 코팅물질을 조합하거나 개량하여 성능을 향상시키는 추세이며, 이는 현재 공구산업의 효율적인 개발방향을 제시하고 있다. 기존의 빗각 증착은 기판의 각도를 변경하여 증기가 기판에 비스듬하게 입사하도록 조절하여 코팅하는 기술로 박막의 조직을 다양하게 제어하는 것이 가능하며, 구조 제어를 통한 완전화 박막을 이용한 one-batch 다기능 구현을 위하여 많은 연구가 진행되고 있다. 가공이 까다로운 소재를 가공하기 위한 공구에 적용하기 위해서 Al의 함량이 높은 AlTiN 소재가 개발되어 적용되고 있으며, 이 소재는 공구의 수명향상을 위한 표면처리 소재로 각광을 받고 있다. 본 연구에서는 음극아크 증착 시 거대입자가 박막에 증착되어 결함을 만들기 때문에 그 밀도를 낮추기 위해서 음극 아크 증착을 이용하여 공정 변화에 따른 AlTiN 박막의 표면형상을 관찰하고 특성을 평가하였다. 또한 빗각 증착을 적용하여 제작한 AlTiN 박막의 특성을 평가하였다. 고 함량의 AlTi합금 타겟을 음극 아크 소스에 장착하여 AlTiN 박막을 코팅하였다. 시편은 스테인리스강판(SUS304)과 초경(tungsten carbide; WC)을 사용하였다. 음극 아크 소스에 인가되는 전류가 낮을수록 AlTiN 박막 표면에 거대입자의 밀도가 낮아졌으며, 기판 전압과 공정압력이 높을수록 AlTiN 박막의 표면에 존재하는 거대입자의 밀도가 낮아지는 경향을 보였다. 이를 통하여 거대입자밀도를 낮추는 기초공정을 도출하였다. AlTiN 박막 제작 시 빗각을 적용한 결과 $60^{\circ}$의 빗각을 적용한 다층 박막에서 상대적으로 가장 높은 경도 값을 보였다. 본 연구를 통해 음극 아크 증착을 이용하여 거대입자의 밀도가 낮은 박막을 제작할 수 있는 공정을 도출하였고, 빗각증착을 적용하면 경도가 향상되는 결과를 확인하였다.

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Experimental Analysis of Weigh-in-Motion Sensor Installed Post-Tensioned Concrete Pavement Behavior (고속축중계가 설치된 포스트텐션 콘크리트 포장의 실험적 거동 분석)

  • Park, Hee-Beom;Bae, Jong-Oh;Kim, Seong-Min;An, Zu-Og
    • International Journal of Highway Engineering
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    • v.12 no.3
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    • pp.139-146
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    • 2010
  • This research was conducted to analyze the behavior of the post-tensioned concrete pavement (PTCP) system in which weigh-in-motion (WIM) sensors were installed. One lane of PTCP was constructed after removing the existing asphalt pavement. The frictional resistance between the slab and the underlying layer should be small enough for the PTCP slab to properly have prestresses by tensioning. By performing an experimental construction of PTCP, the friction effects and the longitudinal displacements of PTCP under environmental loads were investigated. Based on the knowledge obtained from the experiments, the actual PTCP sections including WIM sensors were constructed and the curling behavior of the system was investigated. As a result, the behavior of the PTCP system was not affected by the existence of WIM sensors, and the appropriate PTCP system when installing WIM sensors in it could be developed.

Microfiltration Characteristics for Emulsified Oil in Water (에멀젼형 오일 수용액에 관한 정밀여과 특성)

  • ;;;Fane, Anthony G.
    • Membrane Journal
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    • v.8 no.4
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    • pp.203-209
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    • 1998
  • The cutting oil emulsion microfiltration was carried out on dead-end call and crossflow systems equipped with 0.22 $\mu$m GVHP Millipore and 0.2 m stainless steel Mott microfiltration membranes, respectivdy. The oil drop size in the emulsion was varied from 0.07 to 0.22 $\mu$m. Cake filtration(CFM) and standard pore blocking models(SPBM) were applied to predict the permeation flux. The permeation fluxes of 0.01 vol% oil emulsion followed CFM for dead-end system very well under the condition of 400 rpm and below 100 kPa. The SPBM was, however, suitable for the permeation flux at 400 rpm and above 150 kPa. The oil layer on the membrane surface was destroyed and reproduced repeatedly as operating pressure was suddenly changed from 60 to 200 kPa, and then returned to 60 kPa. Also, we estimated the critical entry pressure(CEP) which is changed from CFM to SPBM, and CEP for dead-end system was around 100 kPa. The CEP increased from around 100 to 150 kPa for the crossflow system as the oil concentration increased from 0.01 to 0.03 vol% when Reynolds number was 7080.

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Effects of Surfactant Addition in Texturing Solution for Monocrystalline Si Solar Cells (단결정 실리콘 태양전지용 텍스쳐링 용액의 계면활성제 첨가 효과)

  • Kang, Byung Jun;Kwon, Soonwoo;Lee, Seung Hun;Chun, Seungju;Yoon, Sewang;Kim, Donghwan
    • 한국신재생에너지학회:학술대회논문집
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    • 2010.06a
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    • pp.74.1-74.1
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    • 2010
  • 단결정 실리콘 태양전지 공정에서 이방성 습식 식각 용액을 이용하여 기판 표면에 피라미드 구조를 형성하는 것을 텍스쳐링이라고 한다. 실리콘 기판의 표면을 식각하여 요철구조를 만들어줌으로써 셀 내부로 입사되는 광량을 증가시켜 태양전지의 단락 전류 및 효율 향상 효과를 얻을 수 있다. 일반적인 태양전지 공정에서는 요철구조를 형성할 시 따로 마스크를 사용하지 않으며, 태양전지 급 웨이퍼를 절삭손상층 식각 한 후, 강염기성 용액과 알코올의 혼합용액에 담가서 이방성 식각을 실시하여 요철 구조를 형성한다. 본 연구는 기존의 텍스쳐링 공정에서 사용되는 대표적인 용액인 수산화칼륨(potassium hydroxide, KOH)과 알코올의 혼합용액과 사메틸수산화암모늄(Tetramethylammonium Hydroxide, TMAH)과 알코올의 혼합용액에 Triton X-100 계면활성제를 각각 첨가하여 실험을 진행하였다. 식각된 태양전지용 실리콘 기판의 표면은 주사전자현미경(Scanning Electron Microscope)을 통하여 관찰하였고, 분광광도계(UV/VIS/NIR Spectrophotometer)로 반사도 값을 측정하여 기판의 특성을 평가하였다.

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Microscopic precision evaluation of machined surface according to the variation of cooling and lubrication method (냉각.윤활방식 변화에 따른 가공면의 미시적 정밀도 평가)

  • Hwang I.O.;Kwon D.H.;Kang M.C.;Kim J.S.
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2006.05a
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    • pp.225-226
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    • 2006
  • As the technique of high-speed end-milling is widely adopted to machining field. The investigation for microscopic precision of workpiece is necessary for machinability evolution. The environmental pollution has become a big problem in industry and many researcher have investigated in order to preserve the environment. The environmentally conscious machining and technology have more important position in machining process. In the milling process, the cutting fluid has greatly bad influence on the environment. The damaged layer affect mold life and machine parts in machining. In this study, the cutting force, the surface roughness, micro hardness and residual stress is evaluated according to machining environment. Finally, it is obtained that the characteristics of damaged layer in environmentally conscious machining is better than that in conventional machining using cutting fluid.

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Establishment of an Ice Core Processing Method and Analytical Procedures for Fundamental Proxies (빙하코어의 전처리 방법 및 기초 프록시 분석법 확립)

  • Jun, Seong Joon;Hong, Sang Bum;Hur, Soon Do;Lee, Jeonghoon;Kang, Jung-Ho;Hwang, Hee Jin;Chung, Ji Woong;Jung, Hye Jin;Han, Changhee;Hong, Sungmin
    • Ocean and Polar Research
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    • v.36 no.1
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    • pp.13-24
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    • 2014
  • We established the first complete ice core processing method and analytical procedures for fundamental proxies, using a 40.2 m long ice core drilled on the Mt. Tsambagarav glacier in the Mongolian Altai mountains in July 2008. The whole core was first divided into two sub ice core sections and the measurements of the visual stratigraphy and electrical conductivity were performed on the surface of these sub core sections. A continuous sequence of samples was then prepared for chemical analyses (stable isotope ratios of oxygen ($^{18}O/^{16}O$) and hydrogen ($^2H/^1H$), soluble ions and trace elements). A total of 29 insoluble dust layers were identified from the measurement of visual stratigraphy. The electrical conductivity measurement (ECM) shows 11 peaks with the current more than 0.8 ${\mu}A$ Comparing the profiles of $SO_4{^{2-}}$ and $Cl^-$ concentrations to correlate with known volcanic eruptions, the first two ECM peaks appear to be linked to the eruptions (January and June 2007) of Kliuchevskoi volcano on the Kamchatka Peninsula of Russia, which supports the reliability of our ECM data. Finally, the composition of stable isotopes (${\delta}^{18}O$ and ${\delta}D$) shows a well-defined seasonal variation, suggesting that various chemical proxies may have been well preserved in the successive ice layers of Tsambagarav ice core. Our ice core processing method and analytical procedures for fundamental proxies are expected to be used for paleoclimate and paleoenvironmental studies from polar and alpine ice cores.

In vitro evaluation of the wear resistance of provisional resin materials fabricated by different methods (제작방법에 따른 임시 수복용 레진의 마모저항성에 관한 연구)

  • Ahn, Jong-Ju;Huh, Jung-Bo;Choi, Jae-Won
    • The Journal of Korean Academy of Prosthodontics
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    • v.57 no.2
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    • pp.110-117
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    • 2019
  • Purpose: This study was to evaluate the wear resistance of 3D printed, milled, and conventionally cured provisional resin materials. Materials and methods: Four types of resin materials made with different methods were examined: Stereolithography apparatus (SLA) 3D printed resin (S3P), digital light processing (DLP) 3D printed resin (D3P), milled resin (MIL), conventionally self-cured resin (CON). In the 3D printed resin specimens, the build orientation and layer thickness were set to $0^{\circ}$ and $100{\mu}m$, respectively. The specimens were tested in a 2-axis chewing simulator with the steatite as the antagonist under thermocycling condition (5 kg, 30,000 cycles, 0.8 Hz, $5^{\circ}C/55^{\circ}C$). Wear losses of the specimens were calculated using CAD software and scanning electron microscope (SEM) was used to investigate wear surface of the specimens. Statistical significance was determined using One-way ANOVA and Dunnett T3 analysis (${\alpha}=.05$). Results: Wear losses of the S3P, D3P, and MIL groups significantly smaller than those of the CON group (P < .05). There was no significant difference among S3P, D3P, and MIL group (P > .05). In the SEM observations, in the S3P and D3P groups, vertical cracks were observed in the sliding direction of the antagonist. In the MIL group, there was an overall uniform wear surface, whereas in the CON group, a distinct wear track and numerous bubbles were observed. Conclusion: Within the limits of this study, provisional resin materials made with 3D printing show adequate wear resistance for applications in dentistry.