• Journal of the Korean Recycled Construction Resources Institute
• /
• v.7 no.3
• /
• pp.49-55
• /
• 2012

In this paper, the physical properties of lightweight aggregate such as density and water absorption according to addition ratio and type of flux were investigated. When using $Na_2CO_3$ as flux of lightweight aggregate, burnability was available at low burning temperature and water absorption increased. And as increasing addition ratio of $CaCO_3$, NaOH, $Fe_2O_3$, absorption decreased and $CaCO_3$, NaOH, $Fe_2O_3$ were considered improper to use flux of lightweight aggregate because of high dried density. $Na_2SO_4$ was proper to use flux of lightweight aggregate due to dried density $1.35{\sim}1.50g/cm^3$ and lower absorption. When using glass abrasive sludge as flux of lightweight aggregate, dried density and water absorption were in the range of $1.45{\sim}1.55g/cm^3$ and 9~12% respectively. It was indicated that as increasing addition ratio of blast furnace slag powder, density increased whereas absorption decreased. In use of oxidizing slag as flux, artificial lightweight aggregate which have dried density $1.46g/cm^3$, water absorption 8,5 % can be manufactured at 10 % of addition ratio.

• Proceedings of the Korea Concrete Institute Conference
• /
• 2008.11a
• /
• pp.609-612
• /
• 2008

This study investigated effect of recycled fine aggregate quality on strength properties of concrete. Some investigations have been carried out to study the strength properties of recycled aggregate concrete. But these have some limitation due to small-scale test in the laboratory. Therefore concrete using this study were fabricated by ready-mix concrete. Variables were quality of recycled fine aggregate(high and low quality) and replacement ratio of 0%, 30%, 60%, 100%(high quality), 35, 70%(low quality). The change of air content of recycled aggregate concrete were similar to natural aggregate concrete. Replacement ratio of recycled aggregate was not necessarily correlated with compressive strength and modulus of rupture of recycled aggregate concrete.

• Journal of the Korea Concrete Institute
• /
• v.21 no.6
• /
• pp.745-752
• /
• 2009

This paper presents the optimized mixing design of lightweight aerated concrete using hydrogen peroxide. Design of experiments in order to the optimized mixing design was applied and commercial program (MINITAB) was used. Statistical analysis was used to Box-Behnken (B-B) method in response surface analysis. The influencing factors of experimental are unit cement content, water ratio and hydrogen peroxide ratio. According to the analysis of variance, at the hardened state, water ratio and hydrogen peroxide ratio affects on dried density, compressive strength and bending strength of lightweight aerated concrete, but unit cement content affects on only dried density. In the results of response surface analysis, to obtain goal performance, the optimized mixing design for lightweight aerated concrete using hydrogen peroxide were unit cement content of 800 kg/$m^3$, water ratio of 44.33% and hydrogen peroxide ratio of 10%.

• Journal of the Korea Institute of Building Construction
• /
• v.9 no.5
• /
• pp.63-70
• /
• 2009

This study is part of an ongoing research project on the development of a sound-absorbing lightweight foamed concrete manufactured by a hydro-thermal reaction between silica and calcium. As the silica source, pulverized bottom ash was used, and as several cementitious powders of ordinary portland cement, alumina cement and calcium hydroxide were used. Manufacture of foamed concrete was accomplished using the pre-foaming method to make a continuous pore system, which is the method of making the foam by using a foaming agent, then making the slurry by mixing the foam, water, and powders. The experiment factors are W/B, foam agent dilution ratio, and foam ratio, and test items are compressive strength, dry density, void ratio, and absorption rate, as evaluated by NRC. The experiment results showed that the sound absorption of lightweight foamed concrete satisfied NRC requirements for the absorbing materials in most of the experiments. It is thus concluded that foam ratio was the most dominant factor, and significantly affected all properties of lightweight foamed concrete in this study. W/B rarely affected total void ratio and continuous void ratio as well as compressive strength, and dry density and foam agent dilution ratio also had little effect onalmost all properties. The analysis of the correlation between NRC, absorption time, continuous void ratio, and absorption time showed that the interrelationship of the continuous void ratio was high.

• Proceedings of the Korea Concrete Institute Conference
• /
• 2008.04a
• /
• pp.469-472
• /
• 2008

As recycled fine aggregate manufacturing technology with exceeding in economical efficiency, reduction efficiency of environmental load and quality improvement effect of recycled fine aggregate, it is to develop dry manufacturing system composed specific gravity separator of high-speed rotation impact type and centrifugal Force Powder Collector, etc. in this study. And it is to verify performance with evaluating quality of recycled fine aggregate. In consequence, it is identify that performance improvement effect of recycled fine aggregate by crushing recycled fine aggregate according to high-speed rotation impact, separating and collecting powder and minuteness dust according to centrifugal Force and mass defect, separating and reclaiming minuteness sand to mass defect.

• Proceedings of the Korea Concrete Institute Conference
• /
• 2008.04a
• /
• pp.1097-1100
• /
• 2008

The purpose of this study to investigate the bond strength of recycled coarse aggregate concrete deteriorated by freezing and thawing. Concrete specimens with recycled coarse aggregate representing lower limit of the quality standard (water absorption : 3.0%, specific gravity : $2.5g.cm^3$) were manufactured and tested. The replacement ratio (0, 30, 60 and 100%) of recycled coarse aggregate and freezing-thawing cycles were considered in this test. From the test results, it was found that the bond strength of normal strength concrete is not affected by the replacement ratio of recycled coarse aggregate under freezing and thawing conditions. Also, the bond strength of the natural and recycled coarse aggregate concrete using AE admixtures was not decreased by frost action.

• Journal of the Korean Recycled Construction Resources Institute
• /
• v.9 no.1
• /
• pp.58-65
• /
• 2021

In this study, as a method to increase the recycling of circulating fluidized bed combustion ash(CFBCA), CFBCA was utilized to produce autoclave aerated concrete product since CFBCA contains quicklime and calcium sulfate components that are required for the manufacture of autoclave aerated concrete. Successful achievement of such objective will bring cost reduction with high value addition, saving of natural resources, and the reduction of environmental load. Various mixing designs were designed to evaluate the properties of autoclave aerated concrete made of CFBCA. Based on series of experimental program, prototypes mix design for factory manufacturing was obtained. According to the experimental results, it was confirmed that gypsum can be replaced with CFBCA through the method of pre-treating the CFBCA as a slurry. It was possible to produce competitive autoclave aerated concrete products using CFBCA.

• Journal of the Korean Recycled Construction Resources Institute
• /
• v.2 no.3
• /
• pp.247-254
• /
• 2014

The present study prepared lightweight foam-soil concrete mixtures classified into three groups. Considering the sustainablility, workability, and compressive strength development of such concrete, high-volume supplementary cementitious materials (SCMs) were used as follows: 20% cement, 15% fly ash, and 65% ground granulated blast-furnace slag. As main test parameters selected for achieving the compressive strength of 1MPa and dry density of $1,000kg/m^3$, the unit solid content (dredged soil and binder) ranged between 900 and $1,807kg/m^3$, and soil-to-binder ratio varied between 3.0 and 7.0. Test results revealed that the flow of the lightweight foam-soil concrete tended to decrease with the increase of unit soil content. The compressive strength of such concrete increased with the increase with the unit binder content, whereas it decreased as soil-to-binder ratio increased, indicating that the compressive strength can be formulated as a function of its dry density and soil-to-binder ratio.

• Journal of the Korea Concrete Institute
• /
• v.20 no.5
• /
• pp.557-563
• /
• 2008

Recently, the amount of disposed construction materials like demolished concrete is growing fast and the shortage of natural concrete aggregate is becoming serious. Therefore, recycling of aggregate extracted from the demolished concrete is getting important and use of the recycled aggregate for concrete has been seriously considered. However, the use of the recycled aggregate even for low performance concrete is very limited because recycled aggregate which contains large amount of old mortar has very low quality. Therefore, removing the paste sticked to the recycled aggregate is very important in the manufacturing of high quality recycled aggregate. We have studied a series of research according to complex crushing method, which is removed the ingredient of cement paste from recycled fine aggregate using both the low speed wet abrasion crusher as mechanical process and the acid treatment as chemical processes. This paper is to analyze the quality of the recycled fine aggregate produced by those complex method and investigate optimum manufacturing condition for recycled fine aggregate by the design of experiments. The experimental parameters considered are water ratio, coase aggregate ratio, and abrasion time. As a result, data concerning the properties of recycled sand were obtained. It was found that high quality recycled fine aggregate could be to obtain at the condition of the fifteen minute of abrasion-crusher time and the over 1.0 of recycled coarse aggregate ratio.

• Journal of the Korea institute for structural maintenance and inspection
• /
• v.20 no.5
• /
• pp.85-92
• /
• 2016

The eight mixes and artificial soil aggregates were prepared for evaluating the practical application of lightweight foamed concrete as soil aggregates. The main parameter was unit binder content ranged between from 100 to $800kg/m^3$. In lightweight foamed concrete, flow, slurry and dried density, and compressive strength at different ages were measured. In Artificial soil aggregates crushed from lightweight foamed concrete, particle size distribution, pH, coefficient of permeability, cation exchange capacity(CEC), and ratio of carbon to nitrogen(ratio of C/N), were measured. The test results showed that flow, slurry and dried density, and compressive strength at different ages of lightweight foamed concrete increased with the increasing of unit binder content. Compressive strength at age of 28, of lightweight foamed concrete with unit binder of more than $500kg/m^3$, was more than 4 MPa. The ammonium phosphate immersion time of more than age of 3, was effective to decrease pH of artificial soil aggregates. In addition, artificial soil aggregates was evaluated as high class in terms of cation exchange capacity(CEC), while satisfied with value of ratio of carbon to nitrogen(ratio of C/N) recommended by landscape specification.