• Title/Summary/Keyword: 전단성형

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Study on Stretch Flangeability Test Method with Straight Shear Line Specimen (직선 전단 시편을 이용한 신장 플랜지성 평가법 연구)

  • Han, S.S.;Lee, H.Y.
    • Transactions of Materials Processing
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    • v.31 no.1
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    • pp.23-28
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    • 2022
  • Although the hole expansion test is currently the most commonly used method to evaluate the stretch flangeability of HSS, it has been criticized due to its poor repeatability and reproducibility for test results. This paper focuses on the development of a new measurement method to investigate the stretch flangeability of HSS. Two materials (DP590, DP980) were investigated with a hole expansion test and a developed test method. Test results showed that the developed test method could be used as one stretch flangeability test to help identify relevant parameters of the shearing process to avoid edge cracking.

Study on Influence of Process Parameter on Stretch Flangeability of Steel Sheet (판재 신장플랜지성에 미치는 전단 공정 인자의 영향 연구)

  • S.S. Han;H.Y. Lee
    • Transactions of Materials Processing
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    • v.32 no.2
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    • pp.61-66
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    • 2023
  • The quality of the sheared surface affects the stretch flangeability of steel sheet. The quality of sheared surface is influenced by several process factors such as die clearance, shape of cutting edge, use of counter punch, and shear. In this paper, the influence of these shearing process factors on the stretch flangeability of the HSS (DP980) was analyzed through a shearing and a stretch flangeability test. When the die clearance was 10%, the effect of these shearing process factors on the stretch flangeability was the greatest, and the use of an acute angle blade was found to be more advantageous in the stretch flangeability than a right angle blade. It was found that the stretch flangeability was improved when active bending was applied during shearing.

A study of Double Sheet Multi-forming Equipment (2겹 판재 멀티포밍 장치에 관한 연구)

  • Yun, Jae-Woong;Son, Ok-Jong
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.18 no.3
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    • pp.49-55
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    • 2017
  • Most motor cases adopt deep drawing products, which are excellent in waterproof functions, concentricity, right angle, and quality. In addition, the blower motor and seat motor, which are installed in the car interior and do not require waterproof function, adopts a multi-forming manufacturing method. The deep drawing process requires an expensive transfer press that can digest approximately 12 processes, such as drawing, trimming and piercing. On the other hand, products can be produced with low investment because the multi-forming method is composed of one multi-forming machine or one multi-forming machine and one press. The multi-forming machine is a high-priced facility that is mostly imported and a bending / shearing process multi-foaming machine, which was developed by domestic small and medium-sized enterprises, is not enough to reduce the production cost. An integral multi - forming machine is used as a limited working method for thin material and small products. A large product and thick material has a high shear load. A large product and thick material has a high shear load and uses a single crank press. After blanking, the worker manually feeds the material to a multi-forming machine. When the bending operation is performed in the multi-forming machine, it is transferred to the press again to calibrate the dimensions. This variance in work processes has resulted in lower cost competitiveness due to the lower productivity, quality issues, and excessive operator input. The aim of this study was to establish a stable and cost - effective production system through bending / shearing process separation and facility automation.

The Effect of Interfacial Properties and RTM Process of Composites with Different Cross-linking Density by Molecular Weight of Hardener (경화제의 분자량에 의한 가교밀도 차이에 따른 복합재료의 계면 물성 및 RTM 성형성에 미치는 영향)

  • Park, Ha-Seung;Shin, Pyeong-Su;Kim, Jong-Hyun;Baek, Yeong-Min;Kwon, Dong-Jun;Park, Joung-Man
    • Composites Research
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    • v.30 no.3
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    • pp.169-174
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    • 2017
  • Demand of glass fiber reinforced composites (GFRC) increased with developing aircraft and defense industries using resin transfer molding (RTM) process to produce complex product. In this research, wetting, interfacial, and mechanical properties were evaluated with different Cross-linking Density by Molecular Weight of Hardener. Epoxy resin as matrices was used bisphenol-A type and amine-type hardeners with different molecular weight. Specimens were manufactured via RTM and wetting property of resin and glass fiber (GF) mat was evaluated to viscosity of epoxy and injection time of epoxy matrix. Mechanical property of GFRC was determined via flexural strength whereas interfacial properties were determined by interlaminar shear strength (ILSS) and interfacial shear strength (IFSS). The difference in mechanical property depends upon the fiber weight fraction (wt %) of GFRC by RTM as well as the different Molecular Weight of Hardener.

Study on Shear Characteristics of Saturated Clay by Critical State Concept (한계상태(限界狀態) 개념(槪念)에 의한 포화점토(飽和粘土)의 전단특성(剪斷特性)에 관한 연구(研究))

  • Park, Byung Ki;Jeong, Jin Sup;Lee, Moon Soo;Kang, Byung Sun
    • KSCE Journal of Civil and Environmental Engineering Research
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    • v.3 no.2
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    • pp.45-59
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    • 1983
  • This study aims at investigating the deformation and strength characteristics on reconsolidated-remoleded saturated clay sampled at the downstream of Young-san river, in Cheollanamdo through a series of both drained and underained triaxial tests by means of the critical state concept. Among several constitutive equations developed so far, the Cam-clay model, the modified Cam-clay model and the dilatancy model are used. The prediction of strains is obtained and the value of prediction is compared with that of observation. For the clay specimen, the prediction of volumetric strain on the dilatancy model is well consistent with the observation and the prediction of shear strain on the modified Cam-clay model coincides exactly with the observation.

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Three Dimensional Strength Characterisics of Compressible Sand (압축성 모래의 3차원 전단강도 특성)

  • Park, Byeong-Gi;Jeong, Jin-Seop;Im, Seong-Cheol
    • Geotechnical Engineering
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    • v.6 no.3
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    • pp.65-76
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    • 1990
  • A series of consolidated drained and untrained cubical triaxial tests were performed to investigate three dimensional strength characteristics of compressible sand. All specimens, which are formed by deposisting a fine sand loosely, were used. Failure strength in terms of effective stress analysis was greatly influenced by the variation of intermediate principal stress and so was failure criterion The adjusted effective frictional angles obtained by the stress state projected on the same octahedral plane showed almost same value, while the measured effective frictional angles showed considerable difference depending on the drainage conditions. Results of total stress analysis in undrained test turned out to fit Tresca's failure criterion well, but results of effective stress analysis turned out to fit Lade's failure criterion well.

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Fabrication of Natural Fiber Composites through Hot Press and Analysis of Interfacial Adhesion (고온 프레스를 이용한 자연섬유 복합재료 제조와 계면 결합 분석)

  • Yi, Jin W.;Hwang, Byung S.;Lee, Jung H.;Nah, Chang W.
    • Journal of Adhesion and Interface
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    • v.7 no.2
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    • pp.26-31
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    • 2006
  • In order to effectively improve interfacial adhesion strength between polypropylene (PP) and jute fiber, we particularly incorporated maleic anhydride grafted PP (MAPP) into the matrix through the environment-friendly process without an additional method of process and had better mechanical performances by providing the alignment into the natural fiber than those of the conventional fabrication technology such as an extrusion or injection molding. We also proposed hot pressing method which applied relatively low shear to the composites and confirmed the chemical bonds among the functional groups of MAPP and jute using FT-IR approach. The concentration of MAPP for maximum tensile strength and modulus was optimized at 3 wt%. Flexural properties had no noticeable tendency to increase with MAPP contents compared to tensile strength, which could probably be explained by the degree in wetting of PP/MAPP matrix.

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Experimental Study on Local Convective Mass Transfer From a Circular Cylinder in Uniform Shear Flow (균일 전단류내에 있는 원봉주위의 국소 대류 물질 전달에 관한 실험적 연구)

  • 류명석;성형진;정명균
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.13 no.4
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    • pp.789-798
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    • 1989
  • A naphthalene sublimation technique based on the heat/mass transfer analogy is used to investigate the circumferential mass transfer from a circular cylinder in an approaching uniform shear flow. Experiments are performed in a wind tunnel (450*450m $m^{2}$ with a shear flow generator which is specially manufactured for generating variable shear rates(S). The effects of an approaching shear flow are correlated with mass transfer coefficients. It is found that the local mass transfer rate on a circular cylinder is characterized with the shear parameter $K^{d}$ defined as Sd/ $U^{c}$ , where d is the radius of cylinder and $U^{c}$ is the approaching velocity at the center of cylinder. The angle on the corresponding to minimum Sherwood number is approximately proportional to the shear parameter on an upper and down number is approximately proportional to the shear parameter on an upper and down circular cylinder (0< $K^{d}$ <0.132). Changes on the averaged mass transfer rate are not significant for small $K^{d}$ , which are slightly proportional to K$d^{2}$ but the local mass transfer rates are significantly changed with the approaching shear flow.

Block Shear Behavior of Cold-Formed Duplex Stainless Steel (STS329FLD) Welded Connection with Base Metal Fracture (냉간성형 듀플렉스계 스테인리스강(STS329FLD) 용접접합부 모재 블록전단파단 거동)

  • Hwang, BoKyung;Kim, TaeSoo
    • Journal of the Architectural Institute of Korea Structure & Construction
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    • v.35 no.4
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    • pp.157-165
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    • 2019
  • Recently, lean duplex stainless steel, STS329FLD with less nickel (reduced to 0.5~1.5%) has been developed as a substitute of austenitic stainless steel (8%~10.5% nickel in STS304) and included in Korean standards (KS). This paper investigates the block shear behavior of cold-formed duplex stainless steel (STS329FLD, nominal plate thickness of 1.5mm) fillet-welded connection with base metal fracture. Main variables are weld lengths in the longitudinal and the transverse directions of applied force ranged from 20mm to 50mm. As a result, specimens failed by typical block shear facture (the combination of gross section tensile fracture and shear fracture or shear yielding) and ultimate strength of the specimens got higher with the increase of weld length. Block shear fracture strengths predicted by current design specifications (KBC2016/AISC2016 and EC3) and existing proposed equations for welded connections by Topkaya, Oosterhof & Driver and Lee et al. were compared with test strengths. KBC2016/AISC2016 and EC3 design specifications underestimated block shear strength of STS329FLD welded connections by on average 24%, 29%, respectively and Oosterhof & Driver, Topkaya and Lee et al's equations overestimated the ultimate strength of the welded connection by the range of 3% to 44%.

An Investigation on the Strength of Insert Joints of Composite-Honeycomb Sandwich Structures (복합재 -하니콤 샌드위치 구조물의 인써트 조인트 강도 특성 연구)

  • Choi, Ji-Young;Song, Keun-Il;Choi, Jin-Ho;Kim, Kwang-Soo;Jang, Young-Soon;Kweon, Jin-Hwe
    • Composites Research
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    • v.20 no.5
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    • pp.26-33
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    • 2007
  • Pull-out and shear strengths of insert Joints of sandwich structure were investigated by experiment. Specimens were prepared by cocuring of nomex honeycomb core and carbon-epoxy composite face using an adhesive FM73. A total of 75 specimens with 10 different types depending on the core height and density, face thickness, and loading direction were tested. In the test under pull-out loading, although both the core height and density affect the failure loads, the effect of cell density is more serious. Dominant factor fur failure loads of the joints under shear loading is face thickness and the effect of core height is negligible. In the joint with same dimension, failure loads vary depending on the potted area of the core, particularly in the pull-out test.