• Title/Summary/Keyword: 전기화학 가공

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Micro Groove Machining for Electrochemical Micro-Machining (전기화학 가공을 이용한 마이크로 홈 가공)

  • 김영민;이은상
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2003.06a
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    • pp.1844-1847
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    • 2003
  • Electrochemical micro-machining(EMM) is used to achieve a desired workpiece surface by dissolving the metal workpiece with an electrochemical reaction. This machining method can be applied to metal that is difficult to machining using other methods. The workpiece dissolves when it is positioned close to the tool electrode in electrolyte and current is applied. This aim of this work is to develop electrochemical micro-machining(EMM) technique for micro groove shape by establishing appropriate electrochemical parameters of machining

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레이저를 이용한 미세가공

  • 김호성
    • 전기의세계
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    • v.42 no.10
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    • pp.50-54
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    • 1993
  • 레이저를 이용한 미세 정밀 가공을 하려면 레이저를 포함한 광학기기의 특성을 잘 알고 있어야 하며 가공재료에 대한 물리화학적 특성에 대한 지식이 필수적이다. 이러한 기술적 문제 외에도 초기투자 비용 및 운전비용, 그리고 양산성까지 포함된 경제적 문제를 고려해야 한다. 그러나 이미 설치된 레이저의 활용도를 높여 시작품의 제작과 양산에 사용한다거나 기존의 방법에 비해 제품의 질과 가격이 우수한 경우 그리고 레이저이외의 방법으로는 제작이 불가능한 경우 레이저이외의 방법으로는 제작이 불가능한 경우 레이저에 의한 가공이 가능하다. 본 특집의 경우와 같이 가공의 제규격이 반도체공정으로는 너무 크고 기계가공으로는 너무 작은 초소형기기의 가공에는 많은 응용이 가능하리라 믿어진다.

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Machining of Micro Grooves using Hybrid Electrochemical Processes with Voltage Pulses (펄스 전기화학 복합가공기술을 적용한 미세 그루브 가공)

  • 이은상;박정우;문영훈
    • Journal of the Korean Society for Precision Engineering
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    • v.20 no.9
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    • pp.32-39
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    • 2003
  • Pulse electrochemical machining process with high or low current density may produce a non-lustrous surface on workpiece surface. The usual polishing process to remove a black layer from the surface has been hand polish the part. But the milli-to-micro meter scale structure formed by the electrochemical machining process may be destroyed while polishing process. The application of ultra short voltage pulses based on the analysis of electrical double layer charging process allows high resolution electrochemical machining and polishing. This technique was based on the specific polarization resistance from the comparison of ideal and experimental potential variation during short voltage pulses.

레이저 미세가공 기술

  • Lee, Cheon
    • 전기의세계
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    • v.43 no.11
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    • pp.15-21
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    • 1994
  • 레이저의 첨단기술에의 응용은, 의학, 생물학, 화학, 물리계측, 가공, 통신, 정보처리 등 다분야에 걸쳐, 수 mW에서 수 십 kW까지의 출력 영역의 레이저가 이용되고 있다. 본고에서는, 첫째, 레이저를 이용한 첨단기술의 하나인 초미세가공 기술로서, 특히, 반도체의 레이저 프로세스로 화제를 모으고 있는 1) 에칭, 2) CVD(Chemical Vapor Deposition), 3) 적층성장(epitaxy), 4) 리소그라피, 5) 홀로그라피 등에 대하여, 다른 프로세스(이온 빔 프로세스, 플라즈마 프로세스, X선에 의한 프로세스등)와 비교하여 원리, 특징, 응용상태, 장래의 전망에 대하여논하고, 둘째, 엑시머 레이저의 응용 분야에서의 가장 실용화에 접근한것 중의 하나인 애블레이숀(ablation) 가공에 대하여 논한다.

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Machining Characteristics according to Electrochemical Polishing (ECP) Conditions of Stainless Steel Mesh (스테인리스 망의 전기화학 폴리싱(ECP) 조건에 따른 가공 특성)

  • Kim, Uk Su;Park, Jeong Woo
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.14 no.6
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    • pp.41-48
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    • 2015
  • Stainless steel mesh has been used as a filter in various fields, including domestic, medical, etc. However, the surface before machining may have an adverse effect the product quality and performance because it is not smooth. Especially, adsorbed impurities in the surface result in difficulty in cleaning. Therefore, in this paper, we propose an improved surface quality through electrochemical polishing (ECP). Two electrodes, composed of STS304 (anode) and copper (cathode) underwent machining with two conditions according to polishing time and current density. As the polishing time and current density increase, the surface of curvature decreases, and roughness and material removal rate (MRR) improves. The machined surface roughness and image were obtained through the atomic force microscope (AFM) and stereoscopic microscope. The study also analyzed hydrophilic effect through contact angles. This obtains corrosion resistance, smoothness, hydrophilic property, etc.

Research on ANN based on Simulated Annealing in Parameter Optimization of Micro-scaled Flow Channels Electrochemical Machining (미세 유동채널의 전기화학적 가공 파라미터 최적화를 위한 어닐링 시뮬레이션에 근거한 인공 뉴럴 네트워크에 관한 연구)

  • Byung-Won Min
    • Journal of Internet of Things and Convergence
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    • v.9 no.3
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    • pp.93-98
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    • 2023
  • In this paper, an artificial neural network based on simulated annealing was constructed. The mapping relationship between the parameters of micro-scaled flow channels electrochemical machining and the channel shape was established by training the samples. The depth and width of micro-scaled flow channels electrochemical machining on stainless steel surface were predicted, and the flow channels experiment was carried out with pulse power supply in NaNO3 solution to verify the established network model. The results show that the depth and width of the channel predicted by the simulated annealing artificial neural network with "4-7-2" structure are very close to the experimental values, and the error is less than 5.3%. The predicted and experimental data show that the etching degree in the process of channels electrochemical machining is closely related to voltage and current density. When the voltage is less than 5V, a "small island" is formed in the channel; When the voltage is greater than 40V, the lateral etching of the channel is relatively large, and the "dam" between the channels disappears. When the voltage is 25V, the machining morphology of the channel is the best.

A Study on Micro-Hole Drilling by EDM (미세구멍의 방전가공에 관한 연구)

  • 윤재웅;양민양
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.14 no.5
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    • pp.1147-1154
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    • 1990
  • Micro-hole drilling by EDM and production of fine rods for the tool electrode or other purpose have become very important in industry. This paper suggests a new method for production of very fine rods by ultrasonic-assisted chemical machining and describes the machining characteristics of micro-hole drilling by EDM. For fine rods, copper wires of initial diameter of 250.mum are used and successfully machined into a diameter of less than 30.mum with good repeatability. The ultrasonic agitation not only accelerated the material removal rate uniformly, but also produced smooth surfaces of fine rods. To drill the micro-hole, kerosene and pure water is used as a dielectric. From the experiment, water is superior to kerosene with respect to surface roughness of inlet and outlet of hole and machined surface as well as electrode wear. However, due to the electrochemical reaction of water, small pits are remained on the workpiece surface.

Electrochemical Characteristics of Home-Made Bipolar Plate and Its Relationship with Fuel Cell Performance (탄소성형 Bipolar Plate의 전기화학적 특성과 연료전지 성능 비교)

  • Kwon, Young-Kook;Lee, Jae-Kwang;Ji, Duk-Jin;Lee, Jae-Young
    • Journal of the Korean Electrochemical Society
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    • v.12 no.1
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    • pp.68-74
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    • 2009
  • The effect of physico-electrochemical properties of carbon bipolar plate(BPP) on hydrogen and formic acid fuel cell performance has been investigated. BPP made of conventional graphite and carbon fiber composite were compared with the factors of interfacial contact resistance (ICR), corrosion behaviours, and hydrophobicity. Among them, the ICR of carbon fiber composite BPP has 50% higher than conventional graphite and the surface of carbon fiber composite BPP became rougher due to weaker corrosion resistance. Fuel cell performance was strongly dependent of ICR value of carbon bipolar plate.