• Title/Summary/Keyword: 적층형상

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Fbrication of tapered Via hole on Si wafer for non-defect Cu filling (결함없는 구리 충진을 위한 경사벽을 갖는 Via 홀 형성 연구)

  • Kim, In-Rak;Lee, Yeong-Gon;Lee, Wang-Gu;Jeong, Jae-Pil
    • Proceedings of the Korean Institute of Surface Engineering Conference
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    • 2009.05a
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    • pp.239-241
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    • 2009
  • DRIE(Deep Ion Reactive Etching) 공정은 실리콘 웨이퍼를 식각하는 기술로서 Si wafer 비아 홀 제조에 주로 사용되고 있다. 즉, DRIE 공정은 식각 및 보호층 증착을 반복함으로써 직진성 식각을 가능하게 하는 공정이다. 또한, 3차원 적층 실장에서 Si wafer 비아 홀에 결함없이 효과적으로 구리 충진을 하기 위해서는 직각형 via보다 경사벽을 가진 via가 형상적으로 유리하다. 본 연구에서는 3차원 적층을 위한 Si wafer 비아 홀의 결함 없는 효과적인 구리 충진을 위해, DRIE 공정을 이용하여 기존의 경사벽을 가지는 via 흘 형성 공정보다 더욱 효과적인 공정을 개발하였다.

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Manufacture of Precsion Model Using Laser Melting Process (레이저 용융 적층 공정을 이용한 정밀 형상 제작)

  • 김재도;전병철;권택열;이영곤;신동훈
    • Laser Solutions
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    • v.3 no.3
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    • pp.21-29
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    • 2000
  • For the direct metal shape processing the powder feed device which is different from the widely used in rapid prototyping. is developed, The three dimensional object is shaped with the melting metal powder. The developed research has applied to rapid prototyping in ultraprecision for MEMS and medical science fields required of rapid manufacture of complex shape. The goal of this study make 3D model which has precision accuracy. Powder spreading apparatus has been more improved because that the control of powder spread is very important in layer manufacturing. It consists of the vibration motor, nozzle and tube which supplies various metal powder. This apparatus could control the spreading velocity that could control powder spreading thickness. Laser on/off switch was adapted because laser scanning velocity must be preserved constantly to prevent heat transformation of laser overheating. The error between sintered thickness md experimental one occurred by shrinkage in sintering melting process. The problem of heat transformation was solved by On/Off switching system.

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Nondestructive Inspection Method of Composite Laminated Plates by Holographic Interferometry (홀로그래피 간섭계를 이용한 복합적층판의 결함측정)

  • 김석중;김재형;박현철
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.18 no.12
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    • pp.3202-3218
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    • 1994
  • Mode shapes and natural frequencies of vibrating laminated composite plates are taken using real-time and time-average holographic interferometry. Debonds and delamination in the laminated plates are measured nondestructively. During holographic testing of composite plates, it has been found that the conditions for the local resonance in debonds are strongly dependent on the frequency of excitation. A membrane resonance model was proposed to describe this behavior. Relations between characteristic length according to the size, shape of debonds and membrane resonance frequency are presented. Several experiments were performed to verify the membrane resonance model. The agreements between the predicted excitation frequency and the observed resonance frequency are good. The experimental results show that higher stresses and strains due to local resonance lead to the debond detection.

Failure strength of machined composite edges under shear load (전단하중하의 복합재료 모서리의 파괴강도)

  • 이재광;황병선;박승범;윤한기;박인서
    • Proceedings of the Korean Society of Propulsion Engineers Conference
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    • 2001.04a
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    • pp.96-99
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    • 2001
  • Strength and manufacturing characteristics were evaluated in this paper. It depends on lay-up type and fiber direction when the fiber/resin composites have specific notch shapes. Unique jig and fixture were designed and used to test laminated specimens with notches. From the result of uni-direction specimen test we try to predict strength of multi-direction specimen by FEA.

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Numerical Investigation of Surface Deformations in Resin Coated Quasi-Isotropic Laminates due to Thermal Variance (수지를 코팅한 준등방성 적층판에 대한 열변형 수치해석)

  • Kim, Kyung-Pyo
    • Korean Journal of Optics and Photonics
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    • v.25 no.4
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    • pp.207-215
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    • 2014
  • In this paper the radial stiffness associated with stacking sequence effects, and the dimensional stability issue associated with thermally induced surface deformation in quasi-isotropic laminates due to the effect of stacking sequence and additional resin layer technique, are numerically investigated. Finally, the influence of surface resin layer techniques for fiber print-through mitigation in a composite mirror is tested for evaluation of surface accuracy across varying thermal conditions.

Comparison of Mechanical Properties and Form Accuracy in FDM 3D Printing Based on Building Conditions (FDM 방식 3D 프린팅에서 제작 조건에 따른 기계적물성치와 형상정밀도의 실험적 비교)

  • Kim, Gi-Dae
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.20 no.8
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    • pp.52-59
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    • 2021
  • In this study, we experimentally evaluated the mechanical properties and geometric form accuracy in FDM 3D printing processes based on the printing direction, building direction, and layer thickness. The specimen test results showed that the tensile strength increased by over 33% in the printing direction compared to the direction perpendicular to printing and the tensile strength becomes larger as the layer thickness decreased. Furthermore, the tensile and impact strengths in the building direction were significantly reduced due to the difference in the interlayer joining and bonding strengths of the fused material. Additionally, shrinkage of the material due to phase change induced curl distortion especially in thin and long 3D-printed products, which increased as the layer thickness increased.

A Study on the Machined Surface Morphology of Laminate Composite (적층구조 복합재료의 절삭면 형상에 관한 연구)

  • Wang, Duck Hyun
    • Journal of the Korean Society for Precision Engineering
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    • v.12 no.12
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    • pp.130-138
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    • 1995
  • Machined graphite/epoxy surfaces were studied by using SEM (Scanning Electron Microscopy), surface profilometry and its analysis to determine suitable surface describing parameters for machined unidirectional and multidirectional laminate composite. The surface roughness and profile are found to be highly depdndent on the fiber layup direction and the measurement direction. It was possible to machine 90 .deg. and -45 .deg. plies due to the adjacent plies, which were holding those plies. It was found that the microgeometrical variations in terms of roughness parameters $R_{a}$ without $D_{y}$(Maximum Damage Depth) region and $D_{y}$are better descriptors of the machined laminate composite surface than commonly used roughness parameters $R_{a}$and $R_{max}$ The characteristics of surface profiles in laminate composite are well represented in CPD (Cumulative Probability Distribution) plot and PPD (Percentage Probability Density) plot. Edge-trimmed multidirectional laminate surfaces are Gaussian and random for profiles measured along the tool movement direction, they are periodic and non-Gaussian in the direction perpendicular to the tool movement.t.ent.t.

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Effect of the STereoLithography File Structure on the Ear Shell Production for Hearing Aids According to DICOM Images (DICOM 영상에 의한 STL 파일 구조가 보청기 이어 쉘 제작에 미치는 영향)

  • Kim, Hyeong-Gyun
    • Journal of radiological science and technology
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    • v.40 no.1
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    • pp.121-126
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    • 2017
  • A technique for producing the ear shell for a hearing aid using DICOM (Digital Imaging and Communication in Medicine) image and a 3D printing was studied. It is a new application method, and is an application technique that can improve the safety and infection of hearing aid users and can reduce the production time and process stages. In this study, the effects on the shape surface were examined before and after the printing of the ear shell using a 3D printer based on the values obtained from the raw data of the DICOM images at the volumes of 0.5 mm, 1.0 mm, and 2.0 mm, respectively. Before the printing, relative relationship was compared with respect to the STL (STereoLithography) file structure; and after the printing, the intervals of the layered structure of the ear shell shape surface were compared by magnifying them using a microscope. For the STL file structure, the numbers of triangular vertices, more than five intersecting points, and maximum intersecting points were large in the order of 0.5 mm, 1.0 mm, and 2.0 mm, respectively; and the triangular structure was densely distributed in the order of the bending, angle, and crest regions depending on the sinuosity of the external auditory meatus shape. As for the ear shell shape surface examined by the digital microscope, the interval of the layered structure was thick in the order of 2.0 mm, 1.0 mm, and 0.5 mm. For the STL surface structure mentioned above, the intersecting STL triangular structure was denser as the sinuosity of the 3D ear shell shape became more irregular and the volume of the raw data decreased.

A Theoretical Study on the FRP Retrofit of Existing Circular Bridge Piers for Seismic Performance Enhancement (기존 원형교각의 내진성능 향상을 위한 FRP 보강에 대한 이론적 연구)

  • Kwon Tae-Gyu;Choi Young-Min;Hwang Yoon-Knok;Yoon Soon-Jong
    • Journal of the Korea Concrete Institute
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    • v.16 no.1 s.79
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    • pp.61-69
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    • 2004
  • The bridge piers under service suffered a brittle failure due to the deterioration of lap-spliced longitudinal reinforcement without developing its flexural capacity or ductility. The earthquake induced lateral force results in tension which causes bond-slip failure at the lap-spliced region in circular bridge piers. In this case, such a brittle failure can be controlled by the seismic retrofit using FRP laminated circular tube. The retrofitted piers using FRP laminated circular tube showed significant improvement in seismic performance due to FRP's confinement effect. This paper presents the analytical results on the seismic strengthening effect of circular bridge piers with poor lap-splice details and strengthened with FRP laminated circular tube. FRP's confinement effect is predicted by the classical elasticity solution for the laminated circular tube manufactured with several layers. The FRP laminated circular tube induces the flexural failure instead of a bond-slip failure of the circular reinforced concrete piers under seismic induced lateral forces. To investigate the correctness and effectiveness of analytical solution derived in this study, the analytical results were compared with the experimental data and it was confirmed that the results were correlated well each other, The effects on the confinement of FRP laminated circular tube, such as the number of layers, the fiber orientations, and the mechanical properties, were investigated. From the parametric study, it was found that the number of layers, the fiber orientations, and the major Young's modulus (E11) of the FRP laminated circular tube were the dominant parameters affecting the confinement of reinforced concrete circular bridge piers.

형상계수법을 이용한 크라이오펌프용 냉각판의 기체분자 포획능력 해석

  • Im, Jeong-Bin;Gang, Byeong-Ha;Park, Seong-Je
    • Proceedings of the Korean Vacuum Society Conference
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    • 2010.08a
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    • pp.12-12
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    • 2010
  • 첨단 공정이 필요한 반도체와 LCD, PDP, LED 등의 디스플레이 및 IT 부품을 제조하는데 필요한 장비의 고성능화와 작업환경의 고청정화에 따른 초고진공펌프의 수요 확대와 앞으로 전개될 한-미 FTA에 따른 시장 확대로 인해 크라이오펌프의 국산화가 시급한 실정이다. 고성능 크라이오펌프를 만들기 위해서는 냉각판을 극저온으로 냉각하기 위한 극저온 냉동기 개발도 중요하지만 냉각판(cryoarray)에 최대한 많은 분자를 포획시키는 것 또한 최우선적으로 고려되어야 할 사항 중 하나이다. 이에 본 논문은 크라이오펌프용 냉각판의 분자포획능력에 대하여 연구하였다. 해석에 이용한 냉각판은 현재 상용화된 모델들 중 원형 중앙판에 $45^{\circ}$ 하향 skirt가 달린 형태이며 8장의 냉각판이 일정한 간격을 두고 아래쪽으로 적층되어 있다. 냉각판의 분자포획능력의 해석은 형상계 수법(view factor method)을 이용해 수행하였다. 형상계수법은 크라이오펌프를 n개의 미소면적으로 구성된 밀폐된 공간으로 가정하고 각 미소면적요소의 온도와 흡착계수, 표면조건 그리고 분자유속이 일정하다는 조건을 이용해 분자유속에 관해 n개의 대수연립방정식을 얻고 이 대수연립방정식을 풀어 냉각판의 분자포획능력을 구한다. 해석에 이용한 냉각판의 기체분자포획능력이 구속된 형상에서 얼마나 우수한 가를 알아보기 위해 중앙판의 직경, 입구와 냉각판 사이의 거리, 그리고 각 냉각판 사이의 거리를 변화시켜가며 해석을 수행하고 그 결과를 비교, 분석하였다.

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