• Composites Research
• /
• v.33 no.1
• /
• pp.13-18
• /
• 2020

Recently, the fire rescue truck in problem proceed research it for the fast works action and for pass the small road. So we were research for weight reduction. In this study, the (NO. 5) fifth boom of the fire rescue truck have 288 mm(W) × 299 mm(D) × 3,691 mm(L) with a maximum load of 876 kg and the thickness of 3 mm of the Steel Boom. This changing of Steel (STRENX960) to CFRP was weave Carbon Fiber NCF (±45°, 2axis) and then it make the NCF Prepreg. This process was designed based on structural analysis, the effects of NCF Prepreg (±45°) on torsion were identified, and the optimal design was made with Stacking Pattern (b). Stack patterns were optimized for levels equal or higher than existing Steel Boom and CFRP Boom stacked in the UD direction, and finally, the lightening effect on weight of approximately 49.6% of the steel was identified.

• Journal of the Korean Society of Propulsion Engineers
• /
• v.16 no.4
• /
• pp.9-15
• /
• 2012

In this paper, the bearing strengths and fracture behaviors of the pin-jointed carbon fiber/epoxy composites were investigated through pin loading test with acoustic emission technique. The composites were fabricated by a filament winding process, and three types of laminated patterns were considered. Type 1 was fabricated with stitch, Type 2 was fabricated without stitich and Type 3 was fabricated with prepregs. According to the results, bearing strength of Type 1 was 3.3% lower than that of Type 2 and that of Type 3 was highest. Type 1 and Type 2 revealed a net-tension failure mode, respectively, whereas Type 3 pattern exhibited a bearing failure mode. Also, acoustic emission energy of the Type 3 was higher than that of the Type 1 and Type 2. Therefore, the Type 3 was found to be structurally safer than the Type 1 and Type 2.

• Proceedings of the Korean Society of Propulsion Engineers Conference
• /
• 1997.11a
• /
• pp.28-28
• /
• 1997

복합재료 부품을 설계할 때 필연적으로 한 부품이 두 가지 역할을 해야 하는 경우, 적용할 소재의 특성이 두 가지 필요조건을 만족하는 경우는 문제없으나 그렇지 않으면 단일 부품을 두 가지 소재로 설계/제조하여야 한다. 이때 계면의 강도를 최대로 할 수 있는 방법중의 하나가 involute construction 공정이며, 이 공정을 적용하는데 필요한 패턴설계와 적층 공정 및 두 소재사이의 계면 위치 등에 관하여 연구하였다. 계면의 형상을 톱니형으로 하기 위하여 패턴 설계는 1부품에 4가지 설계가 필요하고 적층 공정은 적층 치구를 이용하여야 한다. 계면의 위치는 적층 오차, 성형 중 수축 등을 고려하여 설계하여야 원하는 치수로 부품을 제작할 수 있다는 결론을 얻을 수 있었다. 적층 오차와 성형 중 수축에 의한 양을 분석하여 재 설계하였으며 그 결과 원하는 부분에 정확히 계면을 위치하게 할 수 있는 방법을 개발하였다. 2질 일체형 부품을 이러한 방법으로 제작하면 fabric prepreg를 이용하는 어떤 방법 보다도 정확한 부품을 제작할 수 있을 것으로 생각된다.

• Journal of the Korea institute for structural maintenance and inspection
• /
• v.25 no.6
• /
• pp.193-198
• /
• 2021

In this study, the rheological characteristics and of 3D printing composite materials and the compressive strength characteristics according to the lamination patterns were evaluated. As a result of rheology test, rapid material change was observed after 60 minutes of extrusion, yielding stress 1.4 times higher than immediately after mixing, and plastic viscosity was 14.94-25.62% lower. The compressive strength of the specimens manufactured in the mold and the laminated specimens were compared, and the lamination pattern of the laminated specimens were 0°, 45°, and 90° as variables. The compressive strength of the mold casting specimen and the laminated specimen from 1 to 28 days of age showed similar performance regardless of the lamination pattern. In particular, at the age of 28 days, the modulus of elasticity, maximum compressive strength, and strain at maximum stress of all specimens were almost the same. In order to analyze the interface of the laminated specimens, X-ray CT analysis of the specimen whose compressive strength were measured was performed. Through CT analysis, it was confirmed that cracks did not occur at the lamination interface, which can be judged that the interface in the laminated specimen behaved in an integrated manner.

• Korean Journal of Optics and Photonics
• /
• v.25 no.4
• /
• pp.207-215
• /
• 2014

In this paper the radial stiffness associated with stacking sequence effects, and the dimensional stability issue associated with thermally induced surface deformation in quasi-isotropic laminates due to the effect of stacking sequence and additional resin layer technique, are numerically investigated. Finally, the influence of surface resin layer techniques for fiber print-through mitigation in a composite mirror is tested for evaluation of surface accuracy across varying thermal conditions.

• Journal of the Korea Academia-Industrial cooperation Society
• /
• v.16 no.4
• /
• pp.2407-2414
• /
• 2015

This paper presents analytical expressions for the determination of out of plane thermo-elastic properties for conventional laminated composite plates. The approach follows that commonly accepted for in-plane properties. Results over a variety of lay-ups reveals that it is poor assumption to use transverse tape lamina properties to represent out of plane laminate properties for laminates with more than 10% plies oriented off-axis($90^{\circ}$) from uniaxial or for laminates with angle plies of $15^{\circ}$ or greater.

• Proceedings of the Korean Society of Propulsion Engineers Conference
• /
• 2011.11a
• /
• pp.520-522
• /
• 2011

In this paper, the bearing strengths and fracture behaviors of the pin-jointed carbon fiber/epoxy composites were investigated through pin loading test. The composites were fabricated by a filament winding process, and two types of laminated patterns were considered. According to the results, type 1 pattern revealed a net-tension failure mode, whereas type 2 pattern exhibited a bearing failure mode. Also, acoustic emission energy of the type 2 pattern was higher than that of the type 1 pattern. Therefore, the type 2 pattern was found to be structurally safer than the type 1 pattern.

• Journal of the Korean Society for Aeronautical & Space Sciences
• /
• v.48 no.6
• /
• pp.411-418
• /
• 2020

In this paper, approximation and optimization methods are proposed for the structural performance of the composite fan blade. Using these methods, we perform the optimal design of the stacking sequence to maximize stiffnesses without changing the mass and the geometric shape of the composite fan blade. In this study, the lamination parameters are introduced to reduce the design variables and space. From the characteristics of lamination parameters, we generate response surface model having a high fitness value. Considering the requirements of the optimal stacking sequence, the multi-objective optimization problem is formulated. We apply the two-step optimization method that combines gradient-based method and genetic algorithm for efficient search of an optimal solution. Finally, the finite element analysis results of the initial and the optimized model are compared to validate the approximation and optimization methods based on the lamination parameters.

• Composites Research
• /
• v.34 no.3
• /
• pp.174-179
• /
• 2021

Currently, fluid transfer steel pipes take a lot of time and expense to maintain all facilities due to new construction and painting or corrosion and aging. Therefore, this study was conducted for designing a CFRP pipe structure with high corrosion resistance and chemical resistance as a substitute for steel pipes. The helical/hoop pattern was cross-laminated to improve durability, and HNT was added to suppress the moisture absorption phenomenon of the epoxy. The HNT/CFRP pipe was manufactured by a filament winding process, and performed a mechanical property test, and a moisture absorption test in distilled water at 70℃. As a result, the highest bending strength was obtained when the hoop pattern was laminated with a thickness equivalent to 0.6% of the pipe. The 0.5 wt% HNT specimen had the highest moisture absorption resistance. Also, the delamination phenomenon at the interlayer interface was delayed, resulting in the lowest strength reduction rate.

• Proceedings of the Korea Contents Association Conference
• /
• 2019.05a
• /
• pp.371-372
• /
• 2019

금속 3D 프린팅의 응용분야는 자동차, 우주항공, 의료/헬스, 전자기기, 금형 등으로 분류할 수 있다. 최근 들어 선진국을 중심으로 아크 용접기반 금속 3D 프린팅 기술의 연구개발이 활발히 진행되고 있다. 3D 프린팅 기술은 CAD 설계 정보를 이용한 적층 제조방식이기 때문에 내부 형상이 아무리 복잡하여도 제작이 가능하고, 디자인이 변경되더라도 별도의 금형 제작 없이 제작이 가능하다는 장점이 있다. 와이어 아크기반 금속 3D 프린팅 기술은 차세대 생산제조 핵심기술로 발전할 전망이다. 금속 3D 프린터의 기술경쟁력 제고를 위해서 적층패턴, 와이어정밀 송급 및 적층품질 실시간 모니터링 등의 시스템 제어 기술과 대형 금속부품의 고생산성을 위한 적층가공 시스템 기술개발이 진행될 것으로 예상된다. 금속 와이어 아크를 이용한 대형 3D 프린팅 시스템의 지식재산권 확보 전략을 수립하기 위해 대형 3D 프린터 기술, 금속 와이어 3D 프린터 기술, 아크 3D 프린터 기술의 세 가지 분야에 대한 특허동향 분석을 수행하였다.