• Title/Summary/Keyword: 적층제작

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Strategies for securing intellectual property of wire arc large 3D printing system (와이어 아크 대형 3D 프린팅 시스템의 지식재산 확보 전략 - S사 사례를 중심으로 전략 수립)

  • Kwon, Young-Il;Jeong, Eui-Seob
    • Proceedings of the Korea Contents Association Conference
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    • 2019.05a
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    • pp.371-372
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    • 2019
  • 금속 3D 프린팅의 응용분야는 자동차, 우주항공, 의료/헬스, 전자기기, 금형 등으로 분류할 수 있다. 최근 들어 선진국을 중심으로 아크 용접기반 금속 3D 프린팅 기술의 연구개발이 활발히 진행되고 있다. 3D 프린팅 기술은 CAD 설계 정보를 이용한 적층 제조방식이기 때문에 내부 형상이 아무리 복잡하여도 제작이 가능하고, 디자인이 변경되더라도 별도의 금형 제작 없이 제작이 가능하다는 장점이 있다. 와이어 아크기반 금속 3D 프린팅 기술은 차세대 생산제조 핵심기술로 발전할 전망이다. 금속 3D 프린터의 기술경쟁력 제고를 위해서 적층패턴, 와이어정밀 송급 및 적층품질 실시간 모니터링 등의 시스템 제어 기술과 대형 금속부품의 고생산성을 위한 적층가공 시스템 기술개발이 진행될 것으로 예상된다. 금속 와이어 아크를 이용한 대형 3D 프린팅 시스템의 지식재산권 확보 전략을 수립하기 위해 대형 3D 프린터 기술, 금속 와이어 3D 프린터 기술, 아크 3D 프린터 기술의 세 가지 분야에 대한 특허동향 분석을 수행하였다.

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Automatic Layer-by-layer Dipping System for Functional Thin Film Coatings (다층박막적층법 적용 기능성 박막 코팅을 위한 자동화 시스템)

  • Jang, Wonjun;Kim, Young Seok;Park, Yong Tae
    • Composites Research
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    • v.32 no.6
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    • pp.314-318
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    • 2019
  • A simple and very flexible automatic dipping machine was constructed for producing functional multilayer films on wide substrates via the layer-by-layer (LbL) assembly technique. The proposed machine exhibits several features that allow a fully automated coating operation, such as various depositing recipes, control of the dipping depth and time, operating speed, and rinsing flow, air-assist drying nozzles, and an operation display. The machine uniformly dips a substrate into aqueous mixtures containing complementary (e.g., oppositely charged, capable of hydrogen bonding, or capable of covalent bonding) species. Between the dipping of each species, the sample is spray cleaned with deionized water and blow-dried with air. The dipping, rinsing, and drying areas and times are adjustable by a computer program. Graphene-based thin films up to ten-bilayers were prepared and characterized. This film exhibits the highly filled multilayer structures and low thermal resistance, indicating that the robotic dipping system is simple to produce functional thin film coatings with a variety of different layers.

Effective Utilization of Pine Wood for the Manufacturing of High Valued Product(I) -Bending Strength Properties of Laminated lumber Produced from Small Lumber of Pinus densiflora- (소나무재의 효율적 이용을 위한 고부가 가치화 방안(I) -소나무 소경재를 이용한 적층재의 휨 강도 특성-)

  • 홍순일;김남훈
    • Journal of Korea Foresty Energy
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    • v.18 no.2
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    • pp.78-83
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    • 1999
  • This study was carried out to investigate the strength and techanical feasibility of laminated lumber from small-diametered Pinus densiflora. Small lumber is currently not used for structural laminated lumber sonstruction, but its properties may of elasticity(MOE). Twenty specimens were compared for each beam from laminae. The results showed that actual beam MOE values exceeded slightly the preducted values. Based on the evaluation and analysis of thirty six Pinus densiflora laminated beams, a bending strength of 673 kgf/$cm^{2}$, and MOE of 98,200 kgf/$cm^{2}$ were obtained. It was suggested that this small lumber may be a candidate for structural laminated beam construction to provide the proper combinations of laminae.

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Comparative evaluation of the subtractive and additive manufacturing on the color stability of fixed provisional prosthesis materials (고정성 임시 보철물 재료의 색 안정성에 대한 절삭 및 적층가공법의 비교평가)

  • Lee, Young-Ji;Oh, Sang-Chun
    • Journal of Dental Rehabilitation and Applied Science
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    • v.37 no.2
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    • pp.73-80
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    • 2021
  • Purpose: The purpose of this study is to compare the color stability of provisional restorative materials fabricated by subtractive and additive manufacturing. Materials and Methods: PMMA specimens by subtractive manufacturing and conventional method and bis-acryl specimens by additive manufacturing were fabricated each 20. After immersing specimens in the coffee solution and the wine solution, the color was measured as CIE Lab with a colorimeter weekly for 4 weeks. Color change was calculated and data were analyzed with one-way ANOVA and the Tukey multiple comparisons test (α = 0.05). Results: PMMA provisional prosthetic materials by subtractive manufacturing showed superior color stability compared to bis-acryl provisional prosthetic materials by additive manufacturing (P < 0.05), and showed similar color stability to the PMMA provisional prosthetic materials by conventional method (P > 0.05). Conclusion: It is recommended to fabricate provisional restorations by subtractive manufacturing in areas where esthetics is important, such as anterior teeth, and consideration of the color stability will be required when making provisional prosthetic using additive manufacturing.

Prediction of Stacking Angles of Fiber-reinforced Composite Materials Using Deep Learning Based on Convolutional Neural Networks (합성곱 신경망 기반의 딥러닝을 이용한 섬유 강화 복합재료의 적층 각도 예측)

  • Hyunsoo Hong;Wonki Kim;Do Yoon Jeon;Kwanho Lee;Seong Su Kim
    • Composites Research
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    • v.36 no.1
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    • pp.48-52
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    • 2023
  • Fiber-reinforced composites have anisotropic material properties, so the mechanical properties of composite structures can vary depending on the stacking sequence. Therefore, it is essential to design the proper stacking sequence of composite structures according to the functional requirements. However, depending on the manufacturing condition or the shape of the structure, there are many cases where the designed stacking angle is out of range, which can affect structural performance. Accordingly, it is important to analyze the stacking angle in order to confirm that the composite structure is correctly fabricated as designed. In this study, the stacking angle was predicted from real cross-sectional images of fiber-reinforced composites using convolutional neural network (CNN)-based deep learning. Carbon fiber-reinforced composite specimens with several stacking angles were fabricated and their cross-sections were photographed on a micro-scale using an optical microscope. The training was performed for a CNN-based deep learning model using the cross-sectional image data of the composite specimens. As a result, the stacking angle can be predicted from the actual cross-sectional image of the fiber-reinforced composite with high accuracy.

Fabrication of additive manufacturing interim denture and comparison with conventional interim denture: A case report (적층가공을 이용한 임시의치 제작 및 기존방식의 임시의치와의 비교 증례)

  • Kim, Hyun-Ah;Lim, Hyun-Pil;Kang, Hyeon;Yang, Hongso;Park, Sang-Won;Yun, Kwi-Dug
    • The Journal of Korean Academy of Prosthodontics
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    • v.57 no.4
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    • pp.483-489
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    • 2019
  • With development of digital dentistry, the 3-dimensional (3D) manufacturing industry using computer-aided design and computer-aided manufacturing (CAD/CAM) has grown dramatically in recent years. Denture fabrication using digital method is also increasing due to the recent development of digital technology in dentistry. The 3D manufacturing process can be categorized into 2 types: subtractive manufacturing (SM) and additive manufacturing (AM). SM, such as milling is based on cutting away from a solid block of materal. AM, such as 3D printing, is based on adding the material layer by layer. AM enables the fabrication of complex structures that are difficult to mill. In this case, additive manufacturing method was applied to the fabrication of the resin-based complete denture to a 80 year-old patient. During the follow-up periods, the denture using digital method has provided satisfactory results esthetically and functionally.

Design and Fabrication of Multi-layer LTCC Bandpass Filter using DGS (DGS 구조를 이용한 적층 LTCC 대역통과 필터의 설계 및 제작)

  • 송희석;박규호;조영균;김형석
    • The Journal of Korean Institute of Electromagnetic Engineering and Science
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    • v.15 no.2
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    • pp.172-177
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    • 2004
  • In this paper, DGS(Defected Ground Structure) is applied to multi-layer structure using LTCC(Low Temperature Co-fired Ceramics). Sprial DGS is adopted in order for size-reduction and higher quality factor, the multi-layer DGS has the same characteristics as the planar DGS. Multi-layer bandpass filter of new shape is confiured using two multi-layer spiral DGS and is designed with no via-hole for the simple process. 5.25 GHz Wireless LAN bandpass filter is designed and fabricated, the insertion loss of the filter is measured less than 1.5 dB, and the size is 2.0 mm${\times}$1.2 mm${\times}$1.1 mm(L${\times}$W${\times}$H).

Anode supports에 전사지를 이용 적층한 cell 구조 및 AFL 형성에 따른 출력 특성

  • An, Yong-Tae;Choe, Byeong-Hyeon;Ji, Mi-Jeong;Gu, Ja-Bin;Sin, Sang-Ho;Choe, Jin-Hun;Hwang, Hae-Jin
    • Proceedings of the Materials Research Society of Korea Conference
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    • 2012.05a
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    • pp.96.2-96.2
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    • 2012
  • 고체산화물연료전지(SOFC) cell은 cathode, electrolyte 및 cathode층으로 구성되어져 있는데, 이 cell의 적층은 EVD, CVD, sputtering등의 기상공정과 screen printing, tape casting, dip coating등의 습식 공정으로 제조한다. 적층 공정의 경우 supports의 크기와 형태에 따라 적용에 어려움이 있다. 따라서 본 연구에서는 적층공정의 문제점을 해결코자 전사지를 제조하여 평관형 anode supports 위에 적층하여 cell을 제조하였다. 전사지를 이용한 적층방법은 매우 간단하고 두께와 형상제어가 쉽게 가능하였다. 본 연구를 상세히 언급하면 평관형 anode 지지체를 압출법을 통해 제작하였고, 반소된 지지체 위에 anode function layer와 electrolyte(YSZ)층을 형성한 후 $1400^{\circ}C$ 동시 소결하여 치밀한 전해질 층을 형성하였다. 그 후 cthode층을 형성한 후, $1200^{\circ}C$에서 2시간 소결하여 porous한 전극층을 형성하여 cell을 제작하였다. 그 후 Anode supporter위에 전사지를 이용하여 적층한 경우 cell 소결정도를 SEM으로 관찰하였고, 전기화학특성으로는 출력과 분극저항을 측정하였다. 이를 통해 새로운 구성소재 증착방법 즉 전사지를 이용하는 방법을 개발하였다.

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Prediction and Analysis of Fracture Strength for Surface Flawed Laminates (표면 손상을 입은 적층판의 강도 예측 및 분석)

  • 최덕현;황운봉
    • Composites Research
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    • v.16 no.5
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    • pp.15-20
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    • 2003
  • In this paper, the fracture strength of the surface damaged laminates was predicted by applying the fracture strengths of the unflawed and flawed laminates. For prediction, the theoretical equation about the fracture strength of laminates was simplified applying classical laminate theory and was applied to the surface damaged laminates. Lagace's and Tsai's experimental data were used for verifying the theoretical equation. Moreover, to verify the theoretical prediction, an experiment was performed. Surface unflawed laminate and flawed laminates were fabricated and the experiments were made and these results were compared with theoretical predictions. The specimens' fiber direction was same to the tensile direction and the theoretical predictions and the experimental results were showed good agreement. Therefore, by this equation, the fracture strength of structures made of composites will be able to be predicted when the surface of the structures was damaged.

A Study on Fabrication of 3D Dual Pore Scaffold by Fused Deposition Modeling and Salt-Leaching Method (열 용해 적층법과 염 침출법을 이용한 3 차원 이중 공 인공지지체 제작에 관한 연구)

  • Shim, Hae-Ri;Kim, Jong Young
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.39 no.12
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    • pp.1229-1235
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    • 2015
  • Scaffold fabrication technology using a 3D printer was developed for damaged bone tissue regeneration. A scaffold for bone tissue regeneration application should be biocompatible, biodegradable, and have an adequate mechanical strength. Moreover, the scaffold should have pores of satisfactory quantity and interconnection. In this study, we used the polymer deposition system (PDS) based on fused deposition modeling (FDM) to fabricate a 3D scaffold. The materials used were polycaprolactone (PCL) and alginic acid sodium salt (sodium alginate, SA). The salt-leaching method was used to fabricate dual pores on the 3D scaffold. The 3D scaffold with dual pores was observed using SEM-EDS (scanning electron microscope-energy dispersive spectroscopy) and evaluated through in-vitro tests using MG63 cells.