• Title/Summary/Keyword: 저주기피로

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Evaluation of Low Cycle Fatigue Damage of Gas Turbine Blades Used for a Long Time (장시간 사용된 가스터빈 블레이드의 저주기피로 손상도 평가)

  • Heo, In Kang;Kim, Jae Hoon
    • Journal of the Korean Society of Safety
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    • v.33 no.3
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    • pp.8-14
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    • 2018
  • Ni-base superalloy has excellent resistance to extreme environments such as high temperatures and high stresses and are used as materials for large gas turbines. In this paper, the specimens were taken from the blade that were used for a long time, and their life span was studied by microstructure analysis and avoidance of cursing. The microstructural analysis of the specimens was carried out using a OM and SEM to observe the coarsening, carbides on gamma prime. Low-cycle fatigue tests were performed on new material and airfoil of long time-used blade. The test was conducted under various deformation conditions and temperature conditions of $760^{\circ}C$ and $870^{\circ}C$. The low cycle fatigue test was carried out using the Coffin-Manson equation and the fatigue life was predicted. After the test, crack path and fracture surface were analyzed using SEM.

Mission based gas turbine engine rotating parts life evaluation (임무를 가지는 가스터빈 엔진 회전부품 피로수명 평가)

  • Kim, Kyung-Heui;Kim, Hyun-Jae;Chen, Seung-Bae;Kim, Dong-Hyun
    • Proceedings of the Korean Society of Propulsion Engineers Conference
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    • 2009.05a
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    • pp.385-390
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    • 2009
  • The gas turbine engine structures usually are placed on high thermal mechanical stress condition. For general low cycle fatigue evaluation, simple fatigue criterion based on critical plane approach is developed. LCF life of turbine wheel is evaluated with this criterion and process contrived together.

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Fatigue Life Prediction of Suspension Knuckle by CAE Technology (CAE 기법을 이용한 서스펜션 너클의 피로수명 평가)

  • Kim, Y.J.;Suh, M.W.;Suh, S.M.;Suh, J.H.;Kim, J.J.
    • Transactions of the Korean Society of Automotive Engineers
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    • v.3 no.2
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    • pp.112-121
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    • 1995
  • Various CAE technologies are used in automobile industries for the purpose of design and analysis. In this paper, a fatigue life evaluation system FLEVA based on the local strain approach is developed and the system is applied for the fatigue strength design of the suspension knuckle, an automobile component. Various steps such as material test, finite element analysis and cumulative fatigue damage analysis of the suspension knuckle were taken. The usefulness of the approach was verified by the fatigue test on the suspension knuckle.

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Low Cycle Fatigue Life Prediction of HSLA Steel Using Total Strain Energy Density (전변형률 에너지밀도를 이용한 고강도 저 합금강의 저주기 피로수명 예측)

  • Kim, Jae-Hoon;Kim, Duck-Hoi
    • Journal of the Korean Society for Precision Engineering
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    • v.19 no.6
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    • pp.166-175
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    • 2002
  • Low cycle fatigue tests are performed on the HSLA steel that be developed for a submarine material. The relation between strain energy density and numbers of cycles to failure is examined in order to predict the low cycle fatigue life of HSLA steel. The cyclic properties are determined by a least square fit techniques. The life predicted by the strain energy method is found to coincide with experimental data and results obtained from the Coffin-Manson method. Also the cyclic behavior of HSLA steel is characterized by cyclic softening with increasing number of cycle at room temperature. Especially, low cycle fatigue characteristics and microstructural changes of HSLA steel are investigated according to changing tempering temperatures. In the case of HSLA steel, the $\varepsilon$-Cu is farmed in $550^{\circ}C$ of tempering temperature and enhances the low cycle fatigue properties.

The Low Cycle Fatigue Behavior of Laser Welded Sheet Metal for Different Materials (이종재료 레이저 용접 판재의 저주기 피로 특성)

  • Kim Seog-Hwan;Kwak Dai-Soon;Kim Woong-Chan;Oh Taek-Yul
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2005.10a
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    • pp.627-631
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    • 2005
  • In this study, low fatigue behavior of laser welded sheet metal were investigated. Before welding, the cross section of butt joint was prepared only by fine shearing without milling process. Specimens were same sheet metal and welding condition that using automobile manufacturing company at present. Butt joint of cold rolled sheet metal was welded by $CO_2$ laser. It is used that welding condition such as laser welding speed was 5.5m/sec and laser output power was 5kW for 0.8mm and 1.2mm sheet metal. The laser weldments were machined same or different thickness and same or different material. In order to mechanical properties of around welding zone, hardness test was performed. Hardness of welding bead is about 2 times greater than base material. We performed the low cycle fatigue tests for obtaining fatigue properties about thickness and the weld line direction of specimen. The results of strain controlled low cycle fatigue test indicate that all specimens occur cyclic softening, as indicated by the decrease in stress to reach a prescribed strain.

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Mechanical Behavior Evaluation and Structural Analysis of 316 Stainless Steel at High Temperature (316 스테인리스강의 고온 물성 연구 및 구조 평가)

  • Rhim, Sung-Han;Lee, Kwang-Ju;Kim, Jin-Bae;Yang, In-Young
    • Proceedings of the Korean Society of Propulsion Engineers Conference
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    • 2008.11a
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    • pp.181-184
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    • 2008
  • Austenitic stainless steel is used as high temperature components such as gas turbine blade and disk because of its good thermal resistance. In the present investigation, tensile and low cycle fatigue behavior of 316 stainless steel was studied at wide temperature range $20^{\circ}C{\sim}750^{\circ}C$. In the tensile tests, it was shown that elastic modulus, yield strength, ultimate tensile strength decreases when temperature increased. The effect on fatigue failure of the parameters such as plastic strain amplitude and plastic strain energy density was also investigated. With the experimental results, a structural analysis of turbine blades of 316 stainless steel were carried out.

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High-temperature Low-cycle Fatigue Life prediction of a Liquid Rocket Turbopump Turbine (액체로켓 터보펌프 터빈의 고열 저주기 피로수명 예측)

  • Lee, Mu-Hyoung;Jang, Byung-Wook;Jeong, Eun-Hwan;Jeon, Seong-Min;Lee, Soo-Yong;Park, Jung-Sun
    • Proceedings of the Korean Society of Propulsion Engineers Conference
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    • 2009.05a
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    • pp.18-21
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    • 2009
  • The life of components under high thermal load is typically shorter than other components. The turbopump turbine of liquid rocket is operated under these environments like high temperature and high centrifugal dorce due to high rotating velocity during operating time. These conditions may often cause low-cycle fatigue problem in the turbopump turbine. First of all, to analyze heat stress, ABAQUS/CAE is used and Coffin-manson's equation is used to consider elasticity and plasticity strain. S.W.T's method is used to consider the mean stress effect, using strain history, low-cycle fatigue analysis is done for turbopump turbine which may have FCL(fracture critical location). In this paper, strain life method is applied to analyze low-cycle fatigue.

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Low-Cycle Fatigue in Quenched Boron Steel Sheet Due to Hot Stamping (열간 성형된 보론강판의 저주기 피로 특성)

  • Jang, Won-Seok;Suh, Chang-Hee;Oh, Sang-Kyun;Kim, Dong-Bae;Sung, Jee-Hyun;Jung, Yun-Chul;Kim, Young-Suk
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.34 no.10
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    • pp.1419-1425
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    • 2010
  • Boron steel sheet is suitable for fabricating automobile parts because it is very strong and has low weight. Recently, many car makers are investigating the feasibility of fabricating the chassis part of automobiles using boron steel. In order to use boron steel sheets to fabricate the chassis part of automobiles, much better material property of low cycle fatigue life as well as high formability during hot stamping is required. Therefore, the low-cycle fatigue life of hot-stamped quenched boron steel was investigated in this study. The fatigue life observed at low strain amplitude was longer than that of an as-received boron steel sheet. However, the fatigue life reduced at high strain amplitude because of the low ductility and low fracture toughness of martensite, which was produced as a result of hot stamping.

Low-Cycle Fatigue Life Prediction in GTD-111 Superalloy at Elevated Temperatures (초내열합금 GTD-111의 고온 저주기피로 수명예측)

  • Yang, Ho-Young;Kim, Jae-Hoon;Yoo, Keun-Bong;Lee, Han-Sang;You, Young-Soo
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.35 no.7
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    • pp.753-758
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    • 2011
  • The Ni-base super-heat-resistant alloy, GTD-111, is employed in gas turbines because of its high temperature strength and oxidation resistance. It is important to predict the fatigue life of this superalloy in order to improve the efficiency of gas turbines. In this study, low-cycle fatigue tests are performed as variables of total strain range and temperature. The relationship between the strain energy density and number of cycles to failure is examined in order to predict the low-cycle fatigue life of the GTD-111 superalloy. The fatigue life predicted by using the strain-energy methods is found to coincide with that obtained from the experimental data and from the Coffin-Manson method.

Calculation of Maximum Allowabel Temperature Difference for Life Design of Valve Casings for Steam Turbines of Fossil Power Plants (화력발전용 증기터빈 밸브 케이싱의 수명 설계를 위한 최대허용온도차 계산)

  • Ha, Joon-Wook;Kim, Tae-Woan;Lee, Boo-Youn
    • Journal of the Korean Society for Precision Engineering
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    • v.16 no.8
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    • pp.46-52
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    • 1999
  • Large valves for steam turbines of fossil power plants are exposed to a severe mechanical and thermal loading resulting from steam with high pressure and high temperature. Valve casings are designed to withstand such a loading. During the operation of a plant, temperatures at inner and outer surface of the casings are measured and steam flow is controlled so that the measured difference is lower than the maximum allowable value determined in the design stage. In this paper, a method is presented to calculate the maximum allowable temperature difference at the inner and outer surface of valve casings for steam turbines of fossil power plants. The finite element method is used to analyze distribution of temperature and stresses of a casing under the operating condition. Low cycle fatigue and creep rupture are taken into consideration to determine the maximum allowable temperature difference. The method can be usefully applied in the design stage of the large valves for the steam turbines, contributing to safe and reliable operation of the fossil power plants.

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