• Title/Summary/Keyword: 저더 진동

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Analysis of Hot Judder of Disc Brakes for Automotives by Using Finite Element Method (유한 요소법을 이용한 자동차용 디스크 브레이크의 열간 저더 해석)

  • Jung, Sung-Pil;Park, Tae-Won;Chung, Won-Sun
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.35 no.4
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    • pp.425-431
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    • 2011
  • Thermal energy generated because of the friction between the disc and pad is transferred to both sides and causes thermal expansion of the material, which affects the contact pressure distribution. This phenomenon, which is called thermoelastic instability (TEI), is affected by the natural mode of a disc. TEI results in the formation of a hot spot and causes hot judder vibrations. In this study, three-dimensional analysis of the hot judder of a ventilated disc for automotives was performed by using the commercial finite element analysis program, SAMCEF. The intermediate processor based on a staggered approach was used to exchange the result data of the mechanical and thermal model. The hot spot was formed on the surface of the disc, and the number of hot spots was compared with the natural mode of the disc.

The Origin and Effect of Hot Spot Phenomena on Judder Vibration in Automotive Disk Brake (디스코 브레이크에서 열섬 현상이 발생되는 원인과 저더진동에 미치는 영향)

  • Cho, Chong-Du;Kim, Myoung-Gu;Cho, Ho-Joon
    • Transactions of the Korean Society for Noise and Vibration Engineering
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    • v.16 no.8 s.113
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    • pp.886-892
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    • 2006
  • Hot spot phenomenon is caused by non-uniform contact area between brake pad and disk frequent braking. Brake disk deformed by locally concentrated heat increases magnitude of frictional vibration. And this deformation can highly influence the judder vibration. In this experimental study, vibration and hot spot was measured in accordance with rotation of disk and pressure of master cylinder for finding the factors that causes hot spot phenomena. For comparing hot spot aspects with mode shapes of disk, mode shapes were measured by conducting modal test, and analyzed by using finite element analysis. Relation between hot spot phenomenon, and mode shape, pressure of master cylinder and rotation speed of disk respectively, was achieved by hot spot measurement and frequency analysis.

Brake Judder due to Disc Run-out (디스크 런아웃에 기인한 브레이크의 저더 진동)

  • Shin, Bum-Sik;Choi, Yeon-Sun
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2006.11a
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    • pp.223-228
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    • 2006
  • Brake judder of an automotive vehicle is defined as an abnormal vibration of low frequency during braking. Under the assumption that judder occurs due to disc run-out and is a resonance phenomenon with a specific parts of the automobile, computational simulations using SAMCEF software were performed in this paper. The results show that the stabilizer of the car is a possible part which makes the judder vibration due to resonance. And initial braking velocity, the magnitude of run-out, and the friction coefficient between disk and pad are the influential factors to the brake judder.

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A Study for Failure Examples of Brake Judder with Abnormal Vibration of Disc Brake (디스크 브레이크의 이상떨림에 관한 고장사례연구)

  • Moon, Hak Hoon
    • Journal of the Korean Institute of Gas
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    • v.20 no.1
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    • pp.40-45
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    • 2016
  • Brake judder is one of the most serous problems in automotive-brake systems.it has not been eradicated despite all the efforts that many researchers and engineers have made the reduce it by studying its causes and mechanisms. Brake discs play a significant role in judder.The driver experiences judder as vibrations in the steering wheel,brake pedal and floor.in the higher freqency range.the structural vibrations are accompanied by a sound. Brake judder primarily affects the comfort but could,when confronting an inexperienced driver for the first time,lead to faulty reactions and reduced driving safety.

Sensitivity Analysis of Transfer Mechanism to Brake Judder (브레이크 저더에 대한 전달계 민감도 해석)

  • Sim, Kyung-Seok;Park, Tae-Won
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2011.04a
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    • pp.401-406
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    • 2011
  • The abnormal vibration from the BTV(Brake Torque Variation) and DTV(Disc Thickness Variation) is transferred to the suspension and steering system during braking. In this paper, judder simulation is carried out using multi-body dynamic analysis program to analyze the relation of the judder and transfer mechanism which is composed of the suspension and steering system. In order to analyze the brake judder transfer system, the full vehicle model was composed with rigid body, non-linear bushing, non-linear constraints and joints. Full vehicle model analysis was compared by actual vehicle judder test and sensitivity analysis of the suspension system is carried out.

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Dynamic Analysis and Experimental Verification of Brake Judder considering Quality (품질을 고려한 브레이크 저더의 동역학 해석 및 시험 검증)

  • 김효식;임홍재
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2003.11a
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    • pp.365-370
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    • 2003
  • The problem of brake judder is typically caused by quality defects in manufacturing. This quality problem, however, can't be controlled deterministically and requires analyses and designs considering uncertainties. This paper presents a method for dynamic analysis of a brake judder considering uncertainties. Firstly, quality defects, which come from the uncertainties, are determined by examination of symptoms of the brake judder quality problem. Effective quality defects are selected by investigation of process capability and comparison of sensitivity of each quality defects and noise levels of the effective quality defects are determined. Secondly, flexible multibody dynamic analysis and finite element analysis according to the proposed method are carried out. Finally, The analysis results are compared with the test results with noise levels of the effective quality defects.

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A Study for High Speed Judder Evaluation on Brake System (제동 시스템에서 고속 저더 개선 평가에 관한 연구)

  • Kim, Seonghwan;Cho, Sungsun;Lee, Junghwan
    • Transactions of the Korean Society for Noise and Vibration Engineering
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    • v.23 no.6
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    • pp.485-494
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    • 2013
  • This paper deals with experimental evaluation methods for high speed judder on the brake-caliper system. Firstly, two types of brake caliper systems due to the wheel vibration was evaluated. Secondly, the high-speed judder of the brake was also investigated using the subjective rating evaluation in the high-speed road test. These experimental evaluations were carried out by changing the materials of brake pad and the specifications of the brake-corner module. Based upon the test results, a new specification of the brake pad, $15{\times}5$ vertical chamfer, was proposed. The new brake pad showed 3 points, 60 %, improvement in the subjective-rating evaluation comparing with conventional one. Besides, we need to decide properly with judder characteristic of pad material and have to carefully take into consideration other design parameters; caliper, disc, and the braking performance, durability, squeal noise.