• Title/Summary/Keyword: 재료 모사

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Evaluation of corrosion resistance for various coated steel sheets by different types of corrosion test method (내식성 코팅 강재의 부식시험 종류 별 내식성 비교 평가)

  • Park, Jae-Hyeok;Hwang, Seong-Hwa;Park, Jun-Mu;Eom, Jin-Hwan;Yun, Yong-Seop;Lee, Myeong-Hun
    • Proceedings of the Korean Institute of Surface Engineering Conference
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    • 2017.05a
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    • pp.163-163
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    • 2017
  • 철강재는 대량 생산이 가능하여 경제성이 뛰어나고 기계적 성질도 우수하여 다양한 산업 분야에서 널리 사용되고 있다. 그러나 철강재는 부식 환경에 취약하기 때문에 그 용도에 따라 다양한 내식성을 부여하는 표면처리를 적용하고 있다. 이러한 철강재에 대한 내식성 표면처리로는 용융아연도금(HDG)과 용융알루미늄도금(HDA)이 우수한 내식성과 다양한 특성으로 널리 사용되고 있으며 아연과 알루미늄을 접목시킨 갈바륨(GL)도금 또한 우수한 내식성 코팅으로 알려져 있다. 또한 최근에는 기존 용융아연도금에 알루미늄(Al) 과 마그네슘(Mg)을 첨가한 3원계 도금강판이 개발되어 기존 용융도금강판 대비 고내식 코팅으로 알려져 있으며 그 적용은 점차 확대되고 있는 추세이다. 일반적으로 이와 같은 강판소재의 내식성 평가에 대해서는 실제 사용할 환경에 폭로하여 비교-시험 하는 것이 가장 확실하고 신뢰도가 높은 방법이다. 그러나 이러한 방법은 경우에 따라 수년에서 수십년에 이르는 장시간이 소요된다. 그러므로 이 방법을 대체하기 위한 각종 가속적 부식 시험들이 널리 적용되고 있다. 즉, 그 목적이나 용도에 따라 염수분무(SST), 침지(Immersion) 및 전기화학적 분극(Polarization) 등 실내에서 부식 시험 하는 방법이 사용되고 있다. 한편, 이러한 부식 가속 시험들은 실제 외부에서 폭로 시험한 결과와의 상관성이 불명확한 경우가 많아 종종 해석에 어려움을 갖고 있는 실정이다. 또한 이 시험 방법들은 동일 재료를 시험하더라도 시험방법의 차이에 따라 부식요인이나 해석방법이 다르므로 인해 그 내식성 결과가 다르게 나타날 수 있다. 그 중 시험목적에 따라 전기화학적 분극 또는 임피던스 분광법(EIS)과 건조 및 습윤 등의 부식 환경 인자들을 적용한 복합부식시험(CCT) 방법은 근사한 대안으로 주목받고 있다. 하지만 이들 시험 또한 실제 부식 환경과는 여러 환경 및 요인들이 다르기 때문에 그 시험방법에 따라 목적하는 시험 결과가 상이하게 나타날 수 있어 해석-평가 하기에 종종 곤란을 갖는다. 이에 따라 최근에는 재현성이 우수하고 실제 부식 환경을 유사하게 모사할 수 있는 내식성 시험과 해석-평가에 대한 내용이 주요한 과제로 사료되고 있다. 본 연구에서는 다양한 내식성 코팅 강판소재들에 대하여 염수분무(SST), 복합부식(CCT), 갈바닉 시험, EIS 시험을 통하여 부식시험 종류 및 시험 환경, 코팅 소재 별 부식경향을 비교-분석하고자 하였다. 또한 이들 부식 진행과정에서는 미세구조관찰(SEM), 결정구조 분석(XRD) 및 원소조성 분석(EPMA)을 통해 다양한 조건에 따른 강판소재들의 부식경향을 비교-평가하고, 실제 환경과의 상관성 및 가속관계를 도출하고자 하였다.

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Estimation Method of Creep Coefficient in Concrete Structures (콘크리트 구조물에서 크리프 계수 추정 방법)

  • Park, Jong-Bum;Park, Jung-Il;Chang, Sung-Pil;Cho, Jae-Yeol
    • Journal of the Korea Concrete Institute
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    • v.21 no.5
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    • pp.619-628
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    • 2009
  • To predict the time-dependent behavior of concrete structures, the models which describe the time-dependent characteristics of concrete, i.e. creep and shrinkage are required. However, there must be significant differences between the displacements that are obtained using the given creep and shrinkage models and the measured displacements, because of the uncertainties of creep and shrinkage model itself and those of environmental condition. There are some efforts to reduce these error or uncertainties by using the model which are obtained from creep test for the concrete in construction site. Nevertheless, the predicted values from this model may be still different from the actual values due to the same reason. This study aimed to propose a method of estimating the creep coefficient from the measured displacements of concrete structure, where creep model uncertainty factor was considered as an error factor of creep model. Numerical validation for double composite steel box and concrete beam showed desirable feasibility of the presented method. Consideration of the time-dependent characteristics of creep as one of the error factors make it possible to predict long-term behaviors of concrete structures more realistically, especially long-span PSC girder bridges and concrete cable-stayed bridges of which major problem is the geometry control under construction and maintenance.

Monte Carlo Simulation for Development of Diagnostic Multileaf Collimator (진단용 다엽콜리메이터 개발을 위한 몬테칼로 시뮬레이션 연구)

  • Han, Su-Chul;Park, Seungwoo
    • Journal of radiological science and technology
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    • v.39 no.4
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    • pp.595-600
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    • 2016
  • The diagnostic multileaf collimator(MLC) was designed for patient dose reduction in diagnostic radiography We used monte carlo simulation code (MCNPX, LANL, USA) to evaluate efficiency of shielding material for making diagnostic MLC as preliminary study. The diagnostic radiography unit was designed using SRS-78 program according to tube voltage (80,100,120 kVp) and acquired energy spectrums. The shielding material was SKD11 alloy tool steel that is composed of 1.6% carbon(C), 0.4% silicon(Si), 0.6% manganese (Mn), 5% chromium (Cr), 1% molybdenum(Mo) and vanadium(V). The density of it was $7.89g/cm^3$.Using tally card 6, we calculated the shielding efficiency of MLC according to tube voltage. The results was that 98.3% (80 kVp), 95.7 %(100 kVp), 93.6% (120 kVp). We certified efficiency of diagnostic MLC fabricated from SKD11 alloy steel by monte calro simulation. Based on the results, we designed the diagnostic MLC and will develop the diagnostic MLC for reduction of patient dose in diagnostic radiography.

Analytical Evaluation of Residual Stresses in Dissimilar Metal Weld for Cast Stainless Steel Pipe and Low-Alloy Steel Component Nozzle (스테인리스주강 배관과 저합금강 기기노즐 이종금속용접부 잔류응력의 해석적 평가)

  • Park, June-Soo;Song, Min-Seop;Kim, Jong-Soo;Kim, In-Yong;Yang, Jun-Seog
    • Proceedings of the KWS Conference
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    • 2009.11a
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    • pp.100-100
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    • 2009
  • This paper is concerned with numerical analyses of residual stresses in welds and material's susceptibility to stress corrosion cracking (SCC) for the primary piping system in nuclear power plants: Both the dissimilar metal weld (DMW) for stainless steel to low alloy steel joints and the similar metal weld (SMW) for forged stainless steel to cast stainless steel joints are considered. Thermal elasto-plastic analyses using the finite element method (FEM) are performed to predict residual stresses generated in fabrication welding and its related processes for both the DMW and SMW, including effects of quenching for cast stainless steel piping, machining of the DMW root, and grinding of the SMW root. As a result, the effect of quenching should be included in the evaluation of residual stresses in the SMW for the cast stainless steel piping. It is deemed that residual stresses in both the DMW and SMW would not affect the SCC susceptibility of the welds providing that the welding processes are completed without any weld repair on the inside wall of the joint. However, the grinding process if performed on the safe-end to piping weld, would produce a high level of residual stresses in the inner surface region and thus a stress improvement process (e.g. buffing) should be considered to reduce susceptibilities to SCC.

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Effects of Heat Input and Bead Generation Methods on Finite Element Analysis of Cylindrical Multi-Pass Welding Process of Metals (열원 입력과 비드 생성 방법이 원통형 다층 금속 용접 과정의 유한요소해석에 미치는 영향)

  • Park, Won Dong;Bahn, Chi Bum;Kim, Ji Hoon
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.41 no.6
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    • pp.455-467
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    • 2017
  • In this study, a finite element analysis of a cylindrical multi-pass weldment for dissimilar metals was performed. The effects of the heat input method and weld bead generation method were considered. We compared two heat input methods: the heat flux method and the temperature method. We also compared two weld bead generation methods: the element birth method and the quiet element method. Although the results of the thermal analysis show deviations between the two heat input methods, the welding residual stresses were similar. Because the areas exposed to high temperature were similar and the strength of the material was very low in high temperature (above the $1000^{\circ}C$), the effects of the weld bead temperature were insignificant. The distributions of the welding residual stress were similar to each other. However, gaps and overlaps occurred on the welding boundary surfaces when the element birth method was applied. The quiet element method is more suitable for a large deformation model in order to simulate a more accurate weld shape.

Structural analysis of flexible wing using linear equivalent model (선형 등가모델을 이용한 유연날개 구조해석)

  • Kim, Sung Joon;Kim, Dong Hyun;Lim, Joosup;Lee, Sang Wook;Kim, Tae-Uk;Kim, Seungho
    • Journal of the Korean Society for Aeronautical & Space Sciences
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    • v.43 no.8
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    • pp.699-705
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    • 2015
  • Aircraft needs high lift-to-drag ratio and weight reduction of the structure for long endurance flight with a small power. Generally high aspect ratio wing is applied to HALE(High Altitude Long Endurance) aircraft. Also high modulus, and high strength CFRP(Carbon Fiber Reinforced Plastic) has been used in primary structures. and thin mylar(membrane material) film has been applied to skin of wing. As a result, wing is more flexible than the other structures. and the stiffness of thin mylar film has an affect on dynamic stability. In this study, the membrane characteristic of mylar film has been simulated using nonlinear gap elements. And equivalent modeling method using shell elements is presented using the nonlinear simulation result. The linear equivalent model has verified using the results of nonlinear membrane method. Proposed linear equivalent shell model has applied to mode analysis for estimate the effect of mylar mechanical properties on natural frequency.

Collision Analysis of STF Impregnated Kevlar Fabric Using the 3D-Shell Element (쉘요소를 활용한 STF 함침된 Kevlar Fabric의 방탄해석)

  • Lee, Duk-Gyu;Park, Jong-Kyu;Jung, Wui-Kyung;Lee, Man-Young;Kim, See-Jo;Moon, Sang-Ho;Son, Kwon-Joong;Cho, Hee-Keun
    • Composites Research
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    • v.29 no.1
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    • pp.24-32
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    • 2016
  • Ballistic impact analyses have been performed with the Kevlar fabric impregnated with STF(shear thickening fluid). Multi-layer laminates modeled with 3D isoparametric shell elements were used for the performance analysis and their results are compared with experimental results. Both experiments and numerical analyses have been done to verify the usefulness of STF to enhance the impact resistance performance. The results showed that STF increases friction within a bundle of fiber, and this phenomena is more apparent in the velocity range of under near 450 m/s. In this research, it is emphasized that FEA analyses of STF impregnated Kevlar fabric laminate were successfully conducted using shell elements. Moreover, the effectiveness of the technique and accuracy were verified through the comparison with reliable experimental data.

Preparation and Oxygen Permeability of Nb-doped BCFN Ceramic Membrane (Nb-doped BCFN 세라믹 막의 제조 및 산소투과 특성)

  • Kim, Jong-Pyo;Son, Sou-Hwan;Park, Jung-Hoon;Lee, Yong-Taek
    • Membrane Journal
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    • v.21 no.1
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    • pp.55-61
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    • 2011
  • $BaCo_{0.7}Fe_{0.22}Nb_{0.08}O_{3-{\delta}}$ oxide was synthesized by solid state reaction method. Dense ceramic membrane was prepared using as-prepared powder by pressing and sintering at $1,200^{\circ}C$. XRD result of membrane showed single perovskite structure. Leakage and oxygen permeation test were conducted on the membrane sealed by glass ring as a sealing material. The oxygen permeation flux increased with increasing temperature and pressure difference and maximum oxygen permeation flux was $2.3mL/min{\cdot}cm^2$ at $950^{\circ}C$ with $Po_2$ = 0.63 atm of oxygen partial pressure. The oxygen permeation in the condition of air with $CO_2$ (300 ppm) as feed stream decreased as much as only maximum 2.9% in comparison with air feed stream. It indicated $BaCo_{0.7}Fe_{0.22}Nb_{0.08}O_{3-{\delta}}$ membrane is more stable than another membrane for carbon dioxide.

Prevention of Early Frost Damage of the Concrete under Severely Low Temperature according to Heat Curingmethods (극저온 조건에서 보온양생 방법 변화에 따른 콘크리트의 초기동해 방지)

  • Han, min-Cheol
    • Journal of the Korea Institute of Building Construction
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    • v.16 no.1
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    • pp.67-76
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    • 2016
  • Concrete exposed to severely low temperature below $-20^{\circ}C$ should be provided with proper heat supplying curing to protect the concrete from early frost damage at the time of pouring.meanwhile, so far, effective heat curingmethods of the concrete under severely low temperature are not well established in Korea. For this reason, the objective of this paper is to provide effective heat curingmethod of concrete exposed to severely low temperature to protect early frost damage by varying the combination of heat curingmaterial combinations. Temperature history,maturity development and core strength results are investigated. Fourmock-up specimens simulating slab, wall and column were prepared and heat insulation, heat supplying and both were applied. Test results indicate that the combination of quadruple layer bubble sheet(4BS) and embedding of heating cable has desirable performance for a slab, and heat supplying curing inside heat enclosure and heat generationmat also shows desirable performance for a wall, and for a column, use of EPS heat insulation has proper performance against early frost damage, which reaches $45^{\circ}D{\cdot}D$ and helps the concretemaintain above $0^{\circ}C$ within 3 days. Themethodsmentioned above are believed to be optimum protection from early frost damage of the concrete under $-20^{\circ}C$.

Crevice Corrosion Evaluation of Cold Sprayed Copper (저온분사코팅구리의 틈새부식 특성 평가)

  • Lee, Min-Soo;Choi, Heui-Joo
    • Journal of Nuclear Fuel Cycle and Waste Technology(JNFCWT)
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    • v.8 no.3
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    • pp.247-260
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    • 2010
  • The developement of a HLW disposal canister is under way in KAERI using Cold Spray Coating technique. To estimate corrosion behavior of a cold sprayed copper, a creivice corrosion test was conducted at Southwest Research Institute(SWRI) in the United State. For the measurement of repassivation potential needed for crevice corrosion, three methods such as (1) ASTM G61-86 : Cyclic Potentiodynamic Polarization Measurements, (2) Potentiodynamic Polarization plus intermediate Potentiostatic Hold method, and (3) ASTM G192-08 (THE method) : Potentiodynamic- Galvanostatic-Potentiostatic Method, were introduced in this report. In the crevice corrosion test, the occurrence of corrosion at crevice area was optically determined and the repassivation potentials were checked for three kind of copper specimens in a simulated KURT underground water, using a crevice former dictated in ASTM G61-86. The applied electrochemical test techniques were cyclic polarization, potentiostatic polarization, and electrochemical impedance spectroscopy. As a result of crevice corrosion tests, every copper specimens including cold sprayed one did not show any corrosion figure on crevice areas. And the open-cell voltage, at which corrosion reaction initiates, was influenced by the purity of copper, but not their manufacturing method in this experiment. Therefore, it was convinced that there is no crevice corrosion for the cold sprayed copper in KURT underground environment.