• Title/Summary/Keyword: 재료사용

Search Result 10,396, Processing Time 0.03 seconds

방전 플라즈마 소결 공법을 이용한 FSW-Tool 용 $WC-5Mo_2C-5Co$ 소결체 제조와 기계적 특성 평가

  • Yun, Hui-Jun;Park, Hyeon-Guk;Lee, Seung-Min;Bang, Han-Seo;Bang, Hui-Seon;O, Ik-Hyeon
    • Proceedings of the Materials Research Society of Korea Conference
    • /
    • 2011.10a
    • /
    • pp.40.2-40.2
    • /
    • 2011
  • 초경합금은 경도가 높은 재료를 말하며 일반적으로는 탄화텅스텐(WC)계 재료를 말한다. 국내 현재 초경합금 동향은 반도체 산업, 내마모성 공구, 절삭공구, 금형 등 많은 분야에 사용되어지고 있다. 또한 최근 들어 FSW (Friction Stir Welding, FSW)기술이 발전함에 따라 접합기술개발이 다양화되면서 FSW Tool의 고성능의 초경 재료가 요구되어지며 장수명의 Tool개발이 되어야 한다. 국내에서는 초경 합금 재료로 사용되어지고 있는 텅스텐 카바이드(WC)와 코발트(Co)를 이용하여 많은 연구가 진행되었다. 본 실험에서는 텅스텐 카바이드와 코발트 및 몰르브덴 카바이드를 혼합하여 소결체를 제조하였다. 실험에 사용된 텅스텐 카바이드는 높은 경도를 가지고 강한 취성을 나타내며, 소결에 어려운 단점이 있다. 이러한 단점을 코발트와 몰리브덴 카바이드를 첨가하여 소결온도를 낮춰주는 역할과 액상 소결시 텅스텐카바이드 입자사이에 침투하여 액상소결에 의한 치밀화가 가능하게 해주며 인성이 향상되어 고인성 재료를 만들 수 있었다. 본 실험에서는 합성과 치밀화가 동시에 진행되는 SPS (Spark Plasma Sintering:SPS) 장비를 이용하여 실험을 진행하였다. 이 방법은 방전플라즈마 소결 공법으로, 기존의 연소법과 열간 가압기술(Hot-press, HIP)을 결합한 방식으로 단 시간, 단일공정으로 치밀한 소결체를 얻을 수 있는 장점이 있다. 본 연구에서는 $WC-5Mo_2C$-5wt%Co 소결체 제조를 위해 원소 분말을 Horizontal ball milling 혼합하였다. 균일하게 혼합된 분말을 흑연다이에 충진하여 펄스전류와 기계적 압력을 동시에 가하여 $WC-5Mo_2C-5Co$ 복합재료를 제조하고 소결체의 밀도, 순도, 상변태, 미세조직 등을 분석 및 평가하였다. SPS공정 조건은 고진공하에서 $1,200^{\circ}C$-60MPa, 펄스비 12:1 조건으로 수행하였으며, 얻어진 $WC-5Mo_2C-5Co$ 소결체의 상대 밀도는 98%이상 이였다. 또한, 결정립 크기는 약 400 nm였으며, 경도는 $2,453kg/mm^2$를 나타내었다.

  • PDF

Influence of Oxidation Inhibitor on Carbon-Carbon Composites : 7. Studies on Work of Adhesion and Fracture Toughness of Carbon-Carbon Composites (산화억제제를 첨가한 탄소/탄소 복합재료의 물성에 관한 연구 : 7. 탄소/탄소 복합재료외 부착력과 파괴인성)

  • 박수진;서민강;이재락
    • Polymer(Korea)
    • /
    • v.25 no.3
    • /
    • pp.435-440
    • /
    • 2001
  • The objective of this study was to examine the effect of oxidation inhibitor contents on the work of adhesion, fracture toughness, and impact strength of the unidirectional carbon-carbon composites (C/C composites). The molybdenum disilicide ($MoSi_2$) used as an oxidation inhibitor was impregnated with phenolic resins to improve the anti-oxidation properties of the composites in different concentrations of 4, 12 and 20 wt%. Based on Wilhelmy equation, the work of adhesion of C/C composites was calculated by contact angle methods. Fracture toughness and impact strength were pressured by three-point bending test for the critical intensity factor ($K_IC$) and Izod test method, respectively. As a result, the composites made with $MoSi_2$ resulted in an increasing of both fracture toughness and impact strength. Especially, the composites made with 12 wt% $MoSi_2$ content showed the highest value of London dispersive component, $W_A\;^L$, in work of adhesion, resulting from improving the interfacial adhesion force among fibers, filler, and matrix in this system.

  • PDF

A Study on the Micro-deformation of Plain Weave Carbon/Epoxy Composite-Polymer Foam Sandwich Structures during Curing (평직 탄소섬유 복합재료-고분자 포움 샌드위치 구조의 성형 중 미소변형에 관한 연구)

  • Kim Yong-Soo;Chang Seung-Hwan
    • Composites Research
    • /
    • v.17 no.6
    • /
    • pp.28-36
    • /
    • 2004
  • Micro-tow deformation during forming of PVC foam-fabric composite sandwich structure is investigated to find out the correlation between forming condition and material deformation. The foams used in this research are PVC foams which have 4 different densities and the fabric composite is Carbon/epoxy prepreg which is plain weave (3k) as a skin material. Tow parameters such as crimp angle and tow amplitude are measured using microscope and a proper image tool and are compared with each other. In order to find out the effect of foam deformation during forming on tow deformation the compressive tests of foams are performed in three different environmental temperatures ($25^{\circ}C$, $80{\circ}C$, $125^{\circ}C$). The microscopic observation results show that the micro tow deformations are quite different from each other with respect to the foam density and forming pressure.

Interfacial Evaluation and Hydrophobicity of Multifunctional Hybrid Nanocomposites for Self-sensing and Actuation (자체 감지능 및 작동기용 다기능 하이브리드 나노복합재료의 계면 특성 및 소수성 표면 연구)

  • Wang, Zuo-Jia;GnidaKouong, Joel;Jang, Jung-Hoon;Kim, Myung-Soo;Park, Joung-Man
    • Composites Research
    • /
    • v.23 no.2
    • /
    • pp.24-30
    • /
    • 2010
  • Interfacial evaluation and hydrophobicity of Ni-nanopowder/epoxy composites were investigated for self-sensing and actuation. Contact resistance and resistivity were measured using gradient micro-specimens. The actuation of the composites in the electromagnetic field was studied with three wave functions, i.e., sine, triangle and square functions. Due tothe presence of hydrophobic domains on the heterogeneous surface, the static contact angle of Ni-nanopowder/epoxy nanocomposite wasabout $100^{\circ}$, which was rather lower than that for super-hydrophobicity. The dynamic contact angle showed the similar trend of static contact angle. Ni-nanopowder/epoxy composite was responded wellfor both self-sensing and actuation in electromagnetic field due to the intrinsic metal property of Ni-nanopowder. Displacement of the actuator of Ni-nanopowder/epoxy composite was evaluated to obtain the maximum and the optimum performance using laser displacement sensor as functions of the wave type, frequency, and voltage. Actuation of Ni-nanopowder/epoxy composites also increased as functions of applied frequency and voltage. Actuated strain increased more rapidly at sine wave with increasing voltage compared to those of triangle or rectangular waves.

Interfacial Characterization of Mineralized Carbon Nanotubes (광물화된 탄소나노튜브 첨가재의 계면 특성화)

  • Park, Chanwook;Jung, Jiwon;Yun, Gunjin
    • Composites Research
    • /
    • v.31 no.5
    • /
    • pp.282-287
    • /
    • 2018
  • In this paper, we explore interfacial properties of the mineralized CNTs when they are employed as reinforcing fillers in a polymer nanocomposite using molecular dynamics (MD) simulations. Recently, several studies on mineralizing carbon nanotubes (CNTs) with an aid of nitrogen doping to CNTs have been reported. However, there is a lack of studies on the reinforcing effects of the mineralized CNTs when it is employed as a filler of nanocomposites. Silica ($SiO_2$) is used as a mineral material and poly (methyl metacrylate) (PMMA) is used as a polymer matrix. Pull-out simulations are conducted to obtain the interfacial energy and the interfacial shear stress. It was found that the silica mineralized CNTs have higher interfacial interaction with the polymer matrix. In the future, by examining various thermomechanical properties of the mineralized-CNT-filler/polymer nanocomposites, we will search for potential applications of the novel reinforcing filler.

Evaluation of the Basic Properties of Materials for Application of Functional Plaster Mortar (기능성 미장 모르타르의 현장 적용을 위한 재료별 기초 물성에 관한 평가)

  • Cho, Do-Young;Kim, Gyu-Yong;Miyauchi, Hiroyuki
    • Journal of the Korea Institute of Building Construction
    • /
    • v.12 no.2
    • /
    • pp.152-160
    • /
    • 2012
  • The development of building must be accompanied with construction technology and performance of materials. In particular, wet processes have a high level of dependence on manpower and a low level of diversification of materials used. This study aimed to determine the applicability of various materials for wet process, mechanized construction and eco-friendly building materials through a comparison with dry premixed mortar. As a result, it was found that resin plaster and gypsum plaster's strength is lower than that of dry cement mortar, but their mechanization application, construction simplification, smoothness and bond strength are higher than that of dry cement mortar. And estimate that is valid as workability, bonding strength, eco-friendly building material in occasion of gypsum plaster.

A Study on Adhesion Characteristics of Co-cured Long Fiber Prepreg Sheet-Aluminum Hybrid Structures (동시 경화 장섬유 복합재료-알루미늄 혼성 구조물의 접착 특성 연구)

  • Lee, Sung-Woo;Chang, Seung-Hwan
    • Composites Research
    • /
    • v.31 no.1
    • /
    • pp.17-22
    • /
    • 2018
  • Long Fiber Prepreg Sheet (LFPS) has the advantages of excellent production efficiency and formability for complex shapes compared to conventional continuous fiber reinforced composites. When fibrous composites are used with different materials, joining method is important because strength of the joining part determines the strength of the hybrid structure. In this study, the adhesive joint strengths of co-cured LFPS and aluminum were evaluated under various surface treatment conditions and environmental conditions (temperature and moisture conditions). Mechanical abrasion and plasma exposure were used for the surface treatment. The adhesive joints experienced various surface treatments were tested by using single lap joint specimens. Adhesive strengths under various conditions were compared and the most appropriate condition was determined.

Numerical Study for Seismic Strengthening of RC columns Using Fiber Reinforced Plastic Composite (기둥의 내진성능 향상을 위한 섬유보강 복합체의 적용성에 대한 해석적 연구)

  • Chang, Chun Ho;Kwon, Min Ho;Kim, Jin Sup;Joo, Chi Hong
    • Journal of the Korea institute for structural maintenance and inspection
    • /
    • v.16 no.3
    • /
    • pp.117-127
    • /
    • 2012
  • As increasing number of large-size earthquake around Korean peninsula, many interests have been focused to the earthquake strengthening of existing structures. Fiber reinforced plastic composite material is one of strengthening material widely used to increase seismic performance of structures. It should have high stiffness as well as large ductility to provide best strengthening result. Thus selection of stiffener and fiber in composite is of important. In this study, the optimal combination of fiber and stiffener is selected with variety of tensile tests. In order to investigate performance of chosen composite material, several finite element analyses are performed with proposed FRP composite material for existing RC columns. It is discussed that the seismic performance of strengthened columns through the load-displacement relationship. It is shown that the proposed composite material can increase the strength as well as ductility of exiting RC columns.

Preparation and Analysis of the Deployment Behavior of Shape Memory Polymer Composite Antennas (형상기억고분자 복합재료 안테나의 제조 및 전개 거동 분석)

  • An, Yongsan;Kim, Jinsu;Goo, Nam Seo;Park, Miseon;Kim, Yeontae;Park, Jong Kyoo;Yu, Woong-Ryeol
    • Composites Research
    • /
    • v.31 no.6
    • /
    • pp.347-354
    • /
    • 2018
  • Shape memory polymer composites have been studied for deployable antennas in space because they have advantages of lightweight, large deformability, good processability, and low cost. In this research, shape memory polymer composites (SMPCs) were manufactured using carbon nanotubes (CNTs) as reinforcements and were used to fabricate SMPC antenna. The SMPCs were prepared by dispersing CNTs in the polymer matrix. Various dispersion methods were investigated to determine the most suitable one, focusing on the mechanical properties of SMPCs including their fracture behavior. The shape memory properties of SMPCs were measured and finally, the deployment behavior of the SMPC antenna was analyzed.

반도전층내 불순물이 전력케이블의 신뢰도에 미치는 영향

  • 한재흥;김상준;권오형;강희태;서광석
    • 전기의세계
    • /
    • v.46 no.1
    • /
    • pp.19-27
    • /
    • 1997
  • 본 고는 전력연구원 연구과제인 "배전케이블 수명예측 기준결정 및 열화진단 시스템 구축"의 연구 수행중 전력케이블의 반도전층내에 들어 있는 불순물 또는 외부로부터 침투된 불순물이 전력케이블의 수명에 미치는 영향에 관한 총설로서, 그 동안 문헌조사 및 해외출장을 통하여 수집한 자료를 정리한 원고이다. 본 총설은 전력케이블에 사용되는 반도전층 재료의 변천, 반도전층의 역할 및 반도전층내에 들어 있는 불순물의 역할 등에 관한 내용이 정리되어 있다. 본 고를 통하여 반도전층내에 들어 있는 불순물은 전력케이블의 수명에 심각한 영향을 미칠 수 있다는 점을 강조하여 국내 지중배전 케이블에서도 불순물이 제거된 반도전 컴파운드를 사용해야 한다는 점을 강조하였다. 최근 반도전 재료의 개선을 통하여 전력케이블의 성능을 크게 개선시킬 수 있다는 연구결과 및 실용화 연구가 이루어지고 있는데, 이 새로운 개선방법은 반도전층으로부터 불순물을 제거한다는 단순한 방법이 아니라 반도전층을 이루는 반도전 컴파운드의 조성을 변화시키는 방법이다. 이는 단순히 전도성 카본블랙의 종류만을 바꾸는 것이 아니라 반도전 컴파운드에 사용하는 고분자 수지를 개질하거나 또는 일정 종류의 첨가제를 첨가하는 방법으로서, 본 고에서는 이들 방법에 대하여 간략하게 소개하였다. 이와 같은 고찰을 통하여 본 고에서는 전력케이블에 있어서 절연재료에 관한 연구도 물론 중요하지만 반도전층도 매우 중요한 역할을 하며, 나아가서 전력케이블의 성능을 현저히 향상시키기 위해서는 절연재료 뿐만 아니라 반도전층 재료에 관한 연구도 필요하다는 점을 강조하고자 한다. 본 고를 통하여 전력케이블에서의 반도전층의 역할 및 중요성에 과하여 좀 더 정확하게 인식되었으면 한다.

  • PDF