• Title/Summary/Keyword: 재료분리현상

Search Result 117, Processing Time 0.024 seconds

Deformation Analysis of Semi-Solid Aluminum Material Considering Seperation Phenomena of Solid Particles (고상입자의 분리현상을 고려한 Semi-Solid 알루미늄재료의 변형해석)

  • 최진석;강충길;김기훈
    • Proceedings of the Korean Society for Technology of Plasticity Conference
    • /
    • 1997.03a
    • /
    • pp.98-105
    • /
    • 1997
  • The behaviour of alloys in the semi-solid state strongly depends on the imposed stress state and on the morphology of the phase which can very from dendritic to globular. The estimation of behaviour characteristic in the compression simulation with seim-solid materials are calculated by finite element method with proposed algorithm. The proposed theoretical model and a various boundary conditions for compression process is investigated with the coupling calculation between the liquid phase flow and the solid phase deformation. The simulation process considering soldification phenomena is performed to the isothermal conditions of two dimensional problems. To analysis of compression process by using semi-solid materials, a new stress-strain relationship is described, and compression analysis is performed by viscoelastic model for the solid phase and the Darcy's law for the liquid flow. The calculated results for compression force and ram displacement will be compared to experimental data.

  • PDF

A Study on the Compression Moldability for Continuous Fiber-Reinforced Polymeric Composites -Part II : Effect of Correlation Coefficient on Compression Moldability- (연속섬유강화 플라스틱 복합재료의 압축성형성에 관한 연구 -제II보 : 압축성형성에 미치는 상관계수의 영향-)

  • 오영준;김이곤
    • Composites Research
    • /
    • v.13 no.1
    • /
    • pp.1-10
    • /
    • 2000
  • During the compression molding process of the continuous fiber-reinforced polymeric composites, two main problems such as fiber-matrix separation and fiber orientation are produced by the difference of flow velocity. Molded parts are lead to be nonhomogeneous and anisotropic. As the mechanical property of the products are dependent on the separation and orientation, it is important to research the fiber mat structure and molding condition. If the fiber mat structure is changed by the increment of needling, the separation decreases and after compression molding the orientation is easily aligned. As it were, the compression moldability is good. But the defects as tears, thin thickness are produced in the products. Therefore, it is important to clarify the moldability in relation to the usage of products and the expenses of produce on the actual process. Therefore we must make the measurement methods that can define the moldability of products. In this research, the effects of the fiber mat structure(NP = 0, 5, 10, 25, 50 punches/$cm^2$) and the mold geometry($r_p$ = 1, 25, 50 mm) on the moldability of products were discussed. We investigated the case of one-dimensional flow in order to obtain the degree of nonhomogeneity and the fiber orientation function. In result, we could gain the correlation coefficient of the continuous fiber-reinforced polymeric composites. Also we experimented on the cup-type compression molding which was appeared the wrinkle on the flange part by the complex stress condition in order to gain the degree of nonhomogeneity and area ratio. In result, the moldability of products was expressed as the correlation coefficient and area ratio.

  • PDF

Characteristics of High Strength Polyethylene Tape Yarns and Their Composites by Solid State Processing Methods (고상공정법에 의한 고강도 폴리에틸렌 테이프사와 그 복합재료의 특성)

  • Lee, Seung-Goo;Cho, Whan;Joo, Yong-Rak;Song, Jae-Kyung;Joo, Chang-Whan
    • Composites Research
    • /
    • v.12 no.2
    • /
    • pp.91-100
    • /
    • 1999
  • The manufacture of high strength polyethylene(HSPE) tape yarns has been accomplished by a solid state processing(SSP) method as the compaction of ultra-high molecular weight polyethylene(UHMWPE) powders and drawing of the compacted film under the melting point without any organic solvents. In this study, the characteristics of HSPE tape yarns produced by SSP which is desirable for production cost and environmental aspect were analyzed. As the results, tensile strengths of HSPE tape yarns increased with increasing the draw ratio and the fracture morphology of highly drawn HSPE tape yarns showed more fibrillar shape than the low drawn one. Interfacial shear strengths of HSPE tape yarns with vinylester resin increased by $O_2$ plasma treatment and maximum interfacial shear strength was obtained in the plasma treatment condition of 100W and 5min. In addition, mechanical properties of HSPE tape yarn reinforced composites were investigated and compared with those of the gel spun HSPE fiber reinforced composites.

  • PDF

Analysis on the Causes of the Oil Leakage Phenomenon for Complex Waterproofing Methods of Asphalt Mastic and Modified Asphalt Sheet (콘크리트 구조물에 사용되는 개량아스팔트 시트와 아스팔트 매스틱을 복합화한 방수공법의 누유현상 원인 분석)

  • Park, Jin-Sang;Kim, Dong-Bum;Park, Wan-Goo;Oh, Sang-Keun
    • Journal of the Korea Institute of Building Construction
    • /
    • v.18 no.4
    • /
    • pp.337-345
    • /
    • 2018
  • In this study, observations of oil leakage samples taken from the actual site were performed to identify the causes of the oil leakage phenomenon. As a result, the separation of the material components was determined as the main cause of the oil leakage phenomenon based on the changes in the surface conditions, and verification of this was conducted. The evaluation results confirmed that the filler component of the asphalt mastic subsided with the lapse of the settling time, and that the difference ratio of the filler contents of the upper and lower specimens was up to 23.8% after day 28. Based on these results, a hypothesis on the oil leakage mechanism of asphalt mastic was established, and then modeling of the entire process of oil leakage was performed.

Static Strength of Composite Single-lap Joints Using I-fiber Stitching Process with different Stitching Pattern and Angle (I-fiber Stitching 공법을 적용한 복합재료 Single-lap Joint의 Stitching 패턴과 각도에 따른 정적 강도 연구)

  • Song, Sang-Hoon;Back, Joong-Tak;An, Woo-Jin;Choi, Jin-Ho
    • Composites Research
    • /
    • v.33 no.5
    • /
    • pp.296-301
    • /
    • 2020
  • Laminated composite materials have excellent in-plane properties, but are vulnerable in thickness directions, making it easy to delamination when bending and torsion loads are applied. Thickness directional reinforcement methods of composite materials that delay delamination include Z-pinning, Stitching, Tufting, etc., and typically Z-pinning and Stitching method are commonly used. The Z-pinning is reinforcement method by inserting metal or carbon pin in the thickness direction of prepreg, and the conventional stitching process is a method of reinforcing the mechanical properties in the thickness direction by intersecting the upper and lower fibers on the preform. In this paper, I-fiber stitching method, which complement and improve weakness of Z-pinning and Stitching method, was proposed, and the static strength of composite single-lap joints using I-fiber stitching process were evaluated. The single-lap joints were fabricated by a co-curing method using an autoclave vacuum bag process. The thickness of the composite adherend was fixed, and 5 types of specimens were manufactured with varying the stitching pattern (5×5, 7×7) and angle (0°, 45°). From the test, the failure load of the specimen reinforced by the I-fiber stitching process was increased by up to 143% compared to that of specimen without reinforcement.

Effect of Brij98 on Durability of Silver Polymer Electrolyte Membranes for Facilitated Olefin Transport (올레핀 촉진수송용 고분자 전해질막의 내구성에 대한 Brij98의 효과)

  • Kang, Yong-Soo;Kim, Jong-Hak;Park, Bye-Hun;Won, Jong-Ok
    • Membrane Journal
    • /
    • v.16 no.4
    • /
    • pp.294-302
    • /
    • 2006
  • Silver polymer electrolytes are very promising membrane materials for the separation of olefin/paraffn mixtures. Olefin molecules are known to be transported through reversible complex formation with silver ions entrapped iii polymer matrix. However, they have poor long-term stability, which is very important fur the industrial application; the selectivity through the membrane decreases gradually with time mostly due to the reduction of silver ions ($Ag^+$) into silver nanoparticles ($Ag^0$). In this study, the stability of silver polymer electrolyte was investigated for poly(vinyl pyrrolidone) (PVP) and $AgBF_4$ system containing a surfactant, i.e. $C_{18}H_{35}(OCH_2CH_2)_{20}OH$ (Brij98) as a stabilizer. The reduction behavior of silver ions to silver nanoparticles in PVP was also investigated by atomic force microscopy (AFM) and UV-visible spectroscopy. It was found that the growth of silver nanoparticles was slower and selectivity of polymer electrolyte for propylene in propylene/propane was maintained longer time when Brij98 was added as a stabilizer.

Fundamental study on the development of Filling materials for Trenchless Emergency Restoration of Ground cavity (비개착식 지반공동 긴급복구를 위한 충전재료 개발에 관한 기초 연구)

  • YU, Nam-Jae;Choi, Ju-Hyun;Lee, Kang-Il
    • Journal of the Korean Geosynthetics Society
    • /
    • v.16 no.2
    • /
    • pp.97-107
    • /
    • 2017
  • Recently, there have been a lot of incidents related to ground sinks in urban areas, but restoration work is complicated and inconvenience due to on-site control, and particularly, grouting and soil filling are generally applied as recovery measures, but when the grouting or the soil filling is carried out, material segregation phenomenon occurs in the ground or a lot of restoration amount is often required, depending on the state of sinks and the existence of groundwater under the ground and the soil can be lost due to the flow of the ground water, and thus the purpose of this study is to develop a pouch-type filler applied to a trenchless method for emergency reinforcement of the ground sinks with the aim of quick recovery of the ground sink in urban areas, and as a result, it was confirmed that compression strength and the expansion ratio were different according to the temperature of ground water and the compression strength and the expansion ratio could be controlled by mixing alumina powder.

Evaluation of Fracture Behavior of Adhesive Layer in Fiber Metal Laminates using Cohesive Zone Models (응집영역모델을 이용한 섬유금속적층판 접착층의 모드 I, II 파괴 거동 물성평가)

  • Lee, Byoung-Eon;Park, Eu-Tteum;Ko, Dae-Cheol;Kang, Beom-Soo;Song, Woo-Jin
    • Composites Research
    • /
    • v.29 no.2
    • /
    • pp.45-52
    • /
    • 2016
  • An understanding of the failure mechanisms of the adhesive layer is decisive in interpreting the performance of a particular adhesive joint because the delamination is one of the most common failure modes of the laminated composites such as the fiber metal laminates. The interface between different materials, which is the case between the metal and the composite layers in this study, can be loaded through a combination of fracture modes. All loads can be decomposed into peel stresses, perpendicular to the interface, and two in-plane shear stresses, leading to three basic fracture mode I, II and III. To determine the load causing the delamination growth, the energy release rate should be identified in corresponding criterion involving the critical energy release rate ($G_C$) of the material. The critical energy release rate based on these three modes will be $G_{IC}$, $G_{IIC}$ and $G_{IIIC}$. In this study, to evaluate the fracture behaviors in the fracture mode I and II of the adhesive layer in fiber metal laminates, the double cantilever beam and the end-notched flexure tests were performed using the reference adhesive joints. Furthermore, it is confirmed that the experimental results of the adhesive fracture toughness can be applied by the comparison with the finite element analysis using cohesive zone model.

Nondestructive Evaluation and Microfailure Mechanisms of Single Fibers/Brittle Cement Matrix Composites using Electro-Micromechanical Technique and Acoustic Emission (Electro-Micromechanical 시험법과 Acoustic Emission을 이용한 단섬유/시멘트 복합재료의 미세파괴 메커니즘과 비파괴적 평가)

  • 박종만;이상일;김진원;윤동진
    • Composites Research
    • /
    • v.14 no.3
    • /
    • pp.18-31
    • /
    • 2001
  • Interfacial and microfailure properties of the modified steel, carbon and glass fibers/cement composites were investigated using electro-pullout test under tensile and compressive tests with acoustic emission (AE). The hand-sanded steel composite exhibited higher interfacial shear strength (IFSS) than the untreated and even neoalkoxy zirconate (Zr) treated steel fiber composites. This might be due to the enhanced mechanical interlocking, compared to possible hydrogen or covalent bonds. During curing process, the contact resistivity decreased rapidly at the initial stage and then showed a level-off. Comparing to the untreated case, the contact resistivity of either Zr-treated or hand-sanded steel fiber composites increased to the infinity at latter stage. The number of AE signals of hand-sanded steel fiber composite was much more than those of the untreated and Zr-treated cases due to many interlayer failure signals. AE waveforms for pullout and frictional signals of the hand-sanded composite are larger than those of the untreated case. For dual matrix composite (DMC), AE energy and waveform under compressive loading were much higher and larger than those under tensile loading, due to brittle but well-enduring ceramic nature against compressive stress. Vertical multicrack exhibits fur glass fiber composite under tensile test, whereas buckling failure appeared under compressive loading. Electro-micromechanical technique with AE can be used as an efficient nondestructive (NDT) method to evaluate the interfacial and microfailure mechanisms for conductive fibers/brittle and nontransparent cement composites.

  • PDF

Prediction of Wetting and Interfacial Property of CNT Reinforced Epoxy on CF Tow Using Electrical Resistance Method (전기저항 평가법을 이용한 CNT 함유 에폭시의 탄소섬유내 젖음성 및 계면특성 예측 연구)

  • Kwon, Dong-Jun;Choi, Jin-Yeong;Shin, Pyeong-Su;Lee, Hyung-Ik;Lee, Min-Gyeong;Park, Jong-Kyoo;Park, Joung-Man
    • Composites Research
    • /
    • v.28 no.4
    • /
    • pp.232-238
    • /
    • 2015
  • As a new method to predict the degree of dispersion in carbon nanocomposites, the electrical resistance (ER) method has been evaluated. After CNT epoxy resin was dropped on CF tow, the change in electrical resistance of carbon fiber tow was measured to evaluate dispersion condition in CNT epoxy resin. Good dispersion of CNTs in carbon nanocomposite exhibited low change in ER due to wetted resin penetrated on CF tow. However, because CNT network was formed among CFs, non-uniform dispersion occurred due to nanoparticle filtering effect by CF tow. The change in ER for poor dispersion exhibited large ER signal change. The change in ER was used for the dispersion evaluation of CNT epoxy resin. Correlation between interlaminar shear strength (ILSS) and dispersion condition by ER method was established. Good CNT dispersion in nanocomposites led to good interfacial properties of fiberreinforced nanocomposites.