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Effect of Si on Spatter Generation and Droplet Transfer Phenomena of MAG Wwlding (MAG 용접의 스패터 발생 및 용적이행현상에 미치는 Si의 영향)

  • 안영호;이종봉;엄동석
    • Journal of Welding and Joining
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    • v.17 no.3
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    • pp.36-43
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    • 1999
  • The effect of Si content in welding wires on spattering characteristics and droplet transfer phenomena was studied. In MAG welding using 80% Ar-20% $CO_2$ shielding gas, spattering characteristics and droplet transfer phenomena were varied with Si content of wire. With increasing Si content, the spattering ratio and the ratio of large size spatter $(d\geq1.0mm)$ were increased. The increase of Si content in molten metal made surface tension increase due to reduction of oxygen content, which resulted from deoxidizing action of silicon. The increase of surface tension resulted in unstable transfer phenomena and arc instability in both short circuit and spray region. With changing Si content of wire, spattering characteristics and droplet transfer phenomena was directly influenced by the variation of surface tension, compared with the effect of arc stability.

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Analysis of the Current Collection Quality for Next Generation High-Speed Trains with Measurements of the Dynamic Contact Force (동적 접촉력 측정을 통한 차세대 고속열차의 집전성능 분석)

  • Oh, Hyuck Keun;Ji, Hyung Min;Kim, Young Guk;Kim, Seogwon
    • Journal of the Korean Society for Railway
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    • v.17 no.3
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    • pp.157-164
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    • 2014
  • The contact force between the pantograph and the catenary is a key factor determining the current collection quality, as they can ensure stable electrical power to the train. In this study, we analyzed the dynamic contact force for HEMU-430X depending on the train speed. It was confirmed through the results that the standard deviation of the contact force increases with an increase in the train speed. It was also verified that the span of the catenary system is a very important factor with regard to the contact force when analyzed with frequency analysis. To secure stable power in speed that exceeds 400km/h, the statistical variation of the contact force should be minimized. To realize this, the catenary tension was increased and the mass of the pan-head was decreased. The ensuing effects were then quantitatively analyzed in terms of the contact force. In addition, the differences in the contact force between a tunnel and an open field were analyzed based on a frequency analysis.

A Study on Characteristics of Automatic Flatness Control System of Contact Type (접촉식 자동 형상제어 장치의 특성에 관한 연구)

  • Kim, Moon-kyung;Jeon, Eon-chan;Kim, Soon-kyung
    • Journal of the Korean Society for Precision Engineering
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    • v.13 no.5
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    • pp.67-73
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    • 1996
  • The necessity for more accurate automatic flatness control(AFC) system has increased of customers' requirement for cold rolled steel sheet. Therefore, many cold rolling mills replaced its AFC system with a measuring roll of the contact type form the non-contact type. In this paper. The performance of AFC system of contact type has been investigated under industrial conditions. It has two kinds of actuator: roll bender, spot cooling system. The test results are as follows: The more strip thickness is thick, the smaller the I value, and the more it is thin, the bigger the I value. And a complex distribution of strip tension was controlled, for example, not only a pocket wave but also a simple center wave and edge wave. Because the tension deviation is larger at acceler- ation speed and decelerationspeed than steady speed, AFC system of contact type is better to adopt over 50m/mim. AFC system reduces rapidly large flatness deviation. The maximum I value of strip has been decreased to 13 I, and sticker, defects caused by poor flatness, have been decreased about 60%.

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A Study for the Mechanical Properties in Scouring and Heat Treatment of PLA Woven Fabric (PLA직물의 정련 및 열처리 시 물성변화에 대한 연구)

  • Kim, Ji-Yeon;Park, Sung-Min;Kang, Suk-Hee;Park, Jeong-Young;Yeom, Jeong-Hyeon
    • Proceedings of the Korean Society of Dyers and Finishers Conference
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    • 2011.03a
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    • pp.108-108
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    • 2011
  • PLA 즉 폴리유산섬유는 옥수수를 발효하여 글루코오스(포도당)상태를 만든 후 젖산(유산, Lactic acid)으로 만들고 이것을 탈수, 축합반응시켜 polylactic acid로 만든 것이다. 생분해성이 있으므로 저탄소, 녹색성장의 모토를 대변하는 소재라는 이점이 있다. 구조는 에스테르기의 반복단위를 가지는 소수성 섬유로 벤젠환은 없으나 그 외 구조는 폴리에스테르와 비슷하며, 에스테르기가 존재하므로 분산염료와 수소결합하여 염착된다. 그러나 PLA는 융점이 $170^{\circ}C$, Tg $57^{\circ}C$로 내열성이 낮아서 염색온도, 열처리온도, 다림질에 제약이 있으며, 알칼리에 약한 단점이 있다. 따라서 PLA섬유는 낮은 염착량, 내알칼리성, 염착온도 때문에 염색 및 후가공 단계에 많은 사전 실험을 통한 조건 설정이 필요한 까다로운 섬유이다. 본 연구에서는 (주)휴비스의 PLA원사로 제직한 직물(경사:DTY 75/72SD, 위사:DTY 100/72SD, 조직:DOBBY) 생지에 대하여 열처리 시 장력의 유무, 온도, 시간에 따른 폭의 변화를 측정하여 수축률을 알아보았다. 또한, PLA직물을 온도별로 정련한 후 열처리하여 인열강도 측정을 통해 최적 전처리 조건을 조사하였다. 실험결과, PLA생지를 무장력 상태에서 열처리 시 수축이 심하게 일어나고, 장력이 주어져도 열처리 온도에 따라 수축의 정도에 차이가 나타났다. 열처리 시간은 30, 60, 90, 120초로 주었으나 큰 편차는 없었고, 경사가 위사보다 수축 정도가 더 컸으며, $130^{\circ}C$에서는 전체적으로 수축이 심하였다. 생지의 정련에는 인산에스테르계 정련제와 약알칼리인 탄산나트륨으로 조액하여 60, 70, 80, $90^{\circ}C$에서 10분간 처리한 후, Lab. tenter(Mathis, LTE)를 이용하여 110, 120, $130^{\circ}C$에서 30, 60, 90, 120초간 열처리한 다음, KS K 0535 펜듈럼법에 의거하여 인열강도를 측정하였다. 그 결과, 상기 정련온도에서는 인열강도에 영향을 주지 않았으나, 열처리 온도가 $130^{\circ}C$일 때 현저한 강도의 저하를 나타내었다. 실험조건 하에서 가장 적절한 열처리 조건은 $110^{\circ}C$, 60초로 사료된다. 따라서 PLA의 약한 내열성과 내알칼리성 실험결과, 강도나 수축 등 물성변화가 일어나지 않도록 열처리 온도의 제어에 주의가 필요함을 확인할 수 있었다. 실제 섬유가공 작업현장에서는 일반적으로 열처리기가 $180^{\circ}C$이상의 고온으로 고정된 경우가 많은데, 작업자들에게 PLA소재에 대한 사전주의 및 공정변경에 대한 주지가 요구된다.

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Effect of Corrugation Fluting on the Compressive Strength of Corrugated Fiberboard Box for Food Packaging (골판지의 골 성형이 식품포장용 골판지 상자의 압축강도에 미치는 영향)

  • Kim, Cheong;Her, Jae-Young;Lee, Kwang-Geun
    • Food Engineering Progress
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    • v.14 no.2
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    • pp.106-111
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    • 2010
  • In this study, we performed corrugation fluting experiments to examine the relationship between high-low corrugation of a corrugated medium and compressive strength of corrugated containers for food packaging. A low-grade corrugated medium was found to suffer from weak tensile resistance and to be prone to stealing, which tends to produce low corrugation. In contrast, a medium with a large corrugation deviation often caused slimming during fluting and produced irregular corrugations. Experiments of high-low corrugation distribution according to corrugated medium grades indicate that a high grade medium shows a smaller ratio of low corrugation. The thickness of corrugated fiberboard is weakly correlated to the basis weight of medium, yet positively correlated to the medium thickness (y=3.9732x+4.2712, $R^{2}=0.8142$) and inversely proportional to the medium density (y=-3.1213x+6.8736, $R^{2}=0.9919$). Compressive strength of a corrugated fiberboard box is low, if made of corrugated medium with large low corrugation distribution. Compressive strength showed 13% variation with respect to medium grades and 21% variation for various test samples. The corrugation fluting of a corrugated medium is related to physical properties such as basis thickness and density.

The Stochastic Finite Element Analysis and Reliability Analysis of the Cable Stayed Bridge Subjected to Earthquake Load (지진하중을 받는 사장교의 확률유한요소해석 및 신뢰성해석)

  • Shin, Jae-Chul;Han, Sung-Ho
    • Journal of the Computational Structural Engineering Institute of Korea
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    • v.18 no.1
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    • pp.29-42
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    • 2005
  • Considering the effect by uncertainty in the structures, it is reasonable that the safety examination has to be performed by using method of reliability evaluation. Therefore, in this study, program is developed which can perform the reliability analysis or the dynamic response analysis more efficiently by formularizing the stochastic finite element analysis suitable for the existing reliability analysis about the cable stayed bridge suffering the seismic loads. Based on this program, the characteristic of dynamic responses is analyzed quantitatively by examining the average, the standard deviation and the coefficient of variance about the displacement, the resistance and the tension of cable according to the random variables. and the safety of cable stayed bridge is evaluated by examining of reliability index and failure probability

Development of Frequency Weighing Sensor and Single Crystal Growth (새로운 무게센서 재발과 단결정성장(1))

  • Jang Y.N.;Sung N.H.;Chae S.C.;Bae I.K.;Kim I.J.
    • Korean Journal of Crystallography
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    • v.8 no.1
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    • pp.38-47
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    • 1997
  • A new weighing sensor for the automatic diameter control system of the crystal growth is developed in this study. This weighing sensor measures the frequency of the vibrating element which is lineally changing with respect to weight. The signal and the power of this system are transmitted without any physical contact, so that this sensor offers high accuracy and resolution. This system consists of a string, a sinusoidal wave generator, an automatic amplification adjusting circuit, signal transformers and a PCB. 4 kinds of programs are developed for checking DAC, weight calibration and controlling growth process. The measurements of the standard deviation and the resolution show $\pm0.10g$(measured at every second) and $5{\times}10^{-5}$, respectively, This weighing sensor is effective under high pres-sure of 200 atm, high temperature and vacuum condition. The weighing system can control the temperature in the accuracy of $\pm0.025^{\circ}C$ with the 'signal divider'. The optical quality single crystals of $(YGd)_3Sc_2Ga_3O_{12},\;Er-Y_3Sc_2Al_3O_{12},\;and\;Bi_{12}GeO_{20}$ have been grown by Czo-chralski method using this auto-diameter control system.

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