• 제목/요약/키워드: 잔류굽힘응력

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DIN50CrV4-SAE9254강의 피로강도에 미치는 압축잔류응력의 영향 (The Effect of Compressive Residual Stresses on Fatigue Strength in DIN50CrV4-SAE9254 Steel)

  • 박경동;정찬기
    • 한국해양공학회지
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    • 제15권3호
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    • pp.93-99
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    • 2001
  • Recently the steel parts used at automobils are required to be used under high stress more than ever before in need of the weight down. To achieve this requirement of a high strength steel, it must be necessary to decrease inclusion content and surface defect as like decarburization, surface roughness etc.. In this study, the surface conditions are measured to know the influence on fatigue properties by two cases of shot peening of two-stage shot peening and single-stage shot peening. And for this study, two kinds of spring steel (SAE 9254, DIN50CrV4) are used. This study shows the outstanding improvement of fatigue properties at the case of two-stage shot peening in the rotary bending fatigue test and this is assumed to be from (1) on low stress condition, th 1st stage shot peening is not affected by nonmetallic inclusion under metal.(2) it is possible that the 2nd stage shot peening increases the fatigue life and the high stress but that is affected by nonmetallic inclusion under metal. (3) so far beeasily DIN50CrV4 have made high stress. But, results also show fatigue failures originated at inclusion near surface, and this inclusion type is turned out to be a alumina of high hardness.

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SUP7 및 SAE9254강의 피로강도에 미치는 압축잔류응력의 영향 (The effect of compress residual stresses of shot peening for fatigue strength of SUP7 and SAE9254 steel)

  • 박경동;정찬기
    • 동력기계공학회지
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    • 제5권4호
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    • pp.67-73
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    • 2001
  • Recently the steel parts used at automobiles are required to be used under high stress more than ever before in need of the weight down. To achieve this requirement of a high strength steel, it must be necessary to decrease inclusion content and surface defect as like decarburization, surface roughness etc.. In this study, the surface conditions are measured to know the influence on fatigue properties by two cases of two-stage shot peening iud single-stage shot peening for two kinds of spring steel(SUP7, SAE9254). This study shows the outstanding improvement of fatigue properties at the case of two-stage shot peening in the rotary bending fatigue test and this is assumed to be from decreasing the surface roughness unchanging the surface hardness increasing the compressive residual stress. Results also show fatigue failures originated at inclusion near surface, and this inclusion type is turned out to be a alumina of high hardness.

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스프링강의 피로강도에 미치는 2단 쇼트 피이닝에 의한 압축잔류응력의 영향 (The effect of compressive residual stresses of two-stage shot peening for fatigue strength of spring steel)

  • 박경동;정찬기
    • 한국마린엔지니어링학회:학술대회논문집
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    • 한국마린엔지니어링학회 2001년도 추계학술대회 논문집(Proceeding of the KOSME 2001 Autumn Annual Meeting)
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    • pp.71-79
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    • 2001
  • Recently the steel parts used at automobiles are required to be used under high stress more than ever before in need of the weight down. To achieve this requirement of a high strength steel, it must be necessary to decrease inclusion content and surface defect as like decarburization, surface roughness etc.. In this study, the surface conditions are measured to know the influence on fatigue properties by two cases of shot peening of two-stage shot peening and single-stage shot peening. And for this study, three kinds of spring steel(JISG4081-SUP ,SAE 9254, DIN 50CrV4, ) are made. This study shows the outstanding improvement of fatigue properties at the case of two-stage shot peening in the rotary bending fatigue test and this is assumed to be from (1) Decreasing the surface roughness (2) Unchanging the surface hardness (3) Increasing the compressive residual stress But, results also show fatigue failures originated at inclusion near surface, and this inclusion type is turned out to be a alumina of high hardness.

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차량용 스프링강의 피로수명에 미치는 2단 쇼트 피이닝에 의한 압축잔류응력의 영향 (The Effect of Compressive Residual Stresses of Two-stage Shot Peening far Fatigue life of Vehicle Spring Steel)

  • 박경동;정찬기
    • 한국자동차공학회논문집
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    • 제11권1호
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    • pp.185-192
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    • 2003
  • Recently the steel parts used at automobiles are required to be used under high stress more than ever before in need of the weight down. To achieve this requirement of a high strength steel, it must be necessary to decrease inclusion content and surface defect as like decarburization, surface roughness etc.. In this study, the surface conditions are measured to Dow the influence on fatigue properties by two cases of shot peening of two-stage shot peening and single-stage shot peening. And for this study, three kinds of spring steel (JISG4081-SUP7, SAE 9254, DON 50CrV4) are made. This study shows the outstanding improvement of fatigue properties at the case of two-stage shot peening in the rotary bending fatigue test and this is assumed to be from (1) Decreasing the surface roughness (2) Unchanging the surface hardness (3) Increasing the compressive residual stress. But, results also show fatigue failures originated at inclusion near surface, and this inclusion type is turned out to be a alumina of hish hardness.

스프링강의 피로진전거동에 미치는 잔류응력의 영향 (A Study on The Effect of Residual Stress on Fatigue Propagation Behavior of Spring Steel)

  • 박경동;정찬기
    • 한국해양공학회:학술대회논문집
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    • 한국해양공학회 2002년도 추계학술대회 논문집
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    • pp.366-372
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    • 2002
  • Recently the steel parts used at automobiles are required to be used under high stress more than ever before in need of the weight down. To achieve this requirement of a high strength steel, it must be necessary to decrease inclusion content and surface deject as like decarburization, surface roughness etc.. In this study, the surface conditions are measured to know tile influence on fatigue properties by two cases of shot peening of two-stage shot peening and single-stage shot peening. And for this study, three kinds of spring steel (JISG4081-SUP7,SAE 9254, DIN 50CrV4, ) are made. This study shows the outstanding improvement of fatigue properties at tire case of two-stage shot peening in the rotary bending fatigue test and this is assumed to be from (1) Decreasing the surface roughness (2) Unchanging the surface hardness (3) Increasing the compressive residual stress But, results also show fatigue failures originated at inclusion near surface, and this inclusion type is turned out to be a alumina of high hardness.

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파괴역학을 기초로 한 침탄치차의 굽힘강도에 미치는 쇼트피닝(Shot Peening)의 효과에 관한 연구 (The Effect of Shot Peening on the Bending Strength of Carburized Spur Gear Teeth Based on Fracture Mechanics)

  • S.K.Lyu
    • Journal of Advanced Marine Engineering and Technology
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    • 제21권5호
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    • pp.512-521
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    • 1997
  • This paper deals with an evaluation of the residual stress due to shot peening induced in a car¬burized gear tooth and its application to the fatigue crack propagation problem. The residual stress is estimated based on the assumption that the main cause of residual stress is the volume difference between the case and core due to martensitic transformation in cooling, and the influ¬ence of both the reduction of retained austenite and the strain in the surface layer induced by shot peening are considered. The reliability of the method is examined by comparison with stresses measured by the X-ray diffraction method. The stresses intensity factors are computed by the influence function method and the reduction of the factor due to the residual stress is demonstrat¬ed and discussed based on the fracture mechanics.

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선각 거어더의 최종 몇 잔류종강도 추정 시스템 재발 (Development of Longitudinal Ultimate and Residual Strength Estimation System for Hull Girder Structure)

  • 함주혁;김을년
    • 대한조선학회논문집
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    • 제32권3호
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    • pp.107-115
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    • 1995
  • 본 연구에서는 선체 구조설계자가 초기설계단계에서 선각거어더의 최종 또는 잔류 종강도를 쉽게 평가할 수 있는 시스템을 SUN4 워크스테이션의 Open-Window상에 구축하였다. 즉, 현재 기본적으로 이루어지고 있는 탄성 단면계수 계산을 위한 입력정보만을 사용하여 최종 종강도 계산이 가능하도록 하기 위하여 최종종강도를 평가할 수 있는 기존의 여러 방법들을 살펴보고, 실선과 모형 Box-Girder들의 수치해석 및 실험결과들에 적용하여 비교적 유용한 방법을 선정하였다. 선정된 식 및 조사된 몇가지 식을 선각 거어더의 탄성 또는 완전소성단면계수 계산과정과 연결하여 선체가 건전한 상태(Intact Condition) 혹은 좌초나 충돌등에 의하여 손상을 받았을 때(Damaged Condition)의 최종 또는 잔류강도를 계산할 수 있게 하였다. 또한 사용자의 편리를 위하여 이 흐름을 마우스버튼을 사용하는 화면운용체계하에서 작업이 이루어지도록 구성하였으며, 3차원 그래픽환경을 구축하여 종강도 구조부재의 만성 또는 완전소성 응력상태를 제시하게 하였다. 마지막으로 개발시스템은 여러 형태의 실제 건조선박(약 20척)에 적용하여 최종 종강도평가를 수행하고 그들 분포특성 및 구조가 취약한 선박등을 파악하였으며, 설계 종굽힘모우먼트에 대해 새깅 및 호깅상태 모두 평균적으로 약 2배가 되는 최종 종굽힘모우먼트를 가지고 있음을 확인하였다.

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간이 수치해석에 의한 열탄소성보의 잔류변형 및 응력분포의 예측 (Prediction of Residual Deformation and Stress Distribution for a Thermo-Elastic-Plastic Beam Using a Simplified Numerical Analysis)

  • 전석희;최경식
    • 대한조선학회논문집
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    • 제33권3호
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    • pp.22-34
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    • 1996
  • 본 논문에서는 선상가열에 의한 평판의 굽힘변형과 관련하여 열탄소성보의 잔류변형과 잔류음력의 분포를 예측하기 위한 간이 수치해석을 시도하였다. 3차원 평판의 거동을 2차원 보의 변형으로 단순화시키기 위하여 수정된 스트립 모델을 사용하고 여기에 유한요소법을 사용하여 시간의 변화에 따른 열탄소성보의 거동을 간편하게 계산할 수 있는 PC용 전산프로그램을 개발하였다. 본 해석에서는 온도장을 구하는 과정은 생략하였고 이미 주어진 온도분포를 사용하여 열변형이 발생하는 문제만을 다루고 있으며 온도에 따른 재료특성치의 변화도 고려하였다. 본 프로그램의 검증을 위하여 계산결과는 기발표된 실험결과나 유사한 방법의 수치해석 결과와 비교하였다.

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잔류응력을 고려한 점용접이음재의 피로설계 (Fatigue Design of Spot Welded Lap Joint Considered Residual Stress)

  • 손일선;배동호;홍정균;이범노
    • 대한기계학회논문집A
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    • 제24권3호
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    • pp.743-751
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    • 2000
  • Because welding residual stress is formidable result in electric resistance spot welding process, and it detrimentally affect to fatigue crack initiation and growth at nugget edge of spot welded la p joints, it should be considered in fatigue analysis. Thus, accurate prediction of residual stress is very important. In this study, nonlinear finite element analysis on welding residual stress generated in process of the spot welding was conducted, and their results were compared with experimental data measured by X-ray diffraction method. By using their results, the maximum principal stress considered welding residual stress at nugget edge of the spot welded lap joint subjected to tension-shear load was calculated by superposition method. And, the $\Delta$P- $N_f$ relations obtained through fatigue, tests on the IB-type spot welded lap joints was systematically rearranged with the maximum principal stress considered welding residual stress. From the results, it was found th2at fatigue strength of the IB-type spot welded lap joints could be systematically and more reasonably rearranged by the maximum principal stress($\sigma$1max-res considered welding residual stress at nugget edge of the spot welding point.

세라믹/금속접합재의 강도에 미치는 열사이클 영향 (Effect of Thermal Cycle on Strength of Ceramic and Metal Joint)

  • 박영철;오세욱;김광영
    • 대한기계학회논문집
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    • 제18권7호
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    • pp.1664-1673
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    • 1994
  • As a fundamental study on effects of thermal-cycles on residual stress of ceramics/metal joints, residual stresses in $Si_3N_4$/SUS304 joint specimens were measured before and single thermal-cycle by X-ray diffraction method and finite element method(FEM). The residual stress was found to increase after single thermal-cycle, which was agreeable with the results of residual stress measurement by X-ray diffraction method and residual stress analysis by finite element method. After the residual stress measurement, 4-point bending tests were performed. The relationship between the bending strength, the thermal-cycle temperature and hold time was examined. The bending strength was found to decrease with the increase of residual stress in linear relation.