• Proceedings of the KWS Conference
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• 2009.11a
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• pp.62-62
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• 2009

석탄화력발전소의 CO2배출량 감소와 고효율, 대용량화로 인해 초초임계압(USC:Ultra Super Critical) 화력발전소의 건설이 증가하고 있다. USC 발전소는 효율향상을 위한 증기온도와 압력의 상승 때문에 보일러 고온고압부에 기존의 소재에 비해 고온강도와 내산화성의 재료물성이 향상된 신소재 적용이 불가피하다. 특히 사용된 신소재 중에서 보일러 본체를 구성하는 수냉벽관(Water wall), 과열기와, 재열기용 튜브 및 후육부인 헤더와 배관재로 기존의 2.25Cr-1Mo강을 개량한 2.25Cr-1.6W계 내열강이 적용되고 있다. 2.25Cr-1.6W강은 SMI와 MHI가 공동개발한 소재로 1995년 튜브제품이, 1999년에 단조, 파이프재, 플레이트제품이 ASME code case로 등재되었고, 2009년 ASME code case 2199-4로 개정되어 사용 중이다. 이 소재는 2.25Cr-1Mo강에 고온강도 개선을 위해 석출강화효과가 있는 V과 Nb을 첨가하였고, 탄화물의 열적안정성과 고용강화효과 증대를 위해 W을 첨가하였다. 그리고 제작성과 용접성 및 재료의 인성 향상을 위해 B첨가와 C함량을 낮추었다. 합금성분의 첨가와 조정에 의해 고온강도는 개선되었지만, 보일러 설치 및 보수를 위한 용접과정에서 용접금속과 CGHAZ(Coarse Grain HAZ)에서 용접균열이 발생하였다. 대부분의 용접균열은 용접결함이나 고온 혹은 저온균열이 아닌 2.25Cr-1.6W계강의 강도 개선을 위해 첨가한 V과 Nb이 용접후열처리 도중 입내에 MX형태의 미세석출로 입내를 강화시킴으로서 발생한 재열균열 민감성 증대에 기인된 것으로 판단된다. 이에 본 연구에서 용접 및 후열처리 과정에서 용접금속과 HAZ에서 발생하는 용접금속의 응력분포를 전산해석을 통해 확인하고 실제 후육파이프 용접부에서 잔류응력을 측정해 비교하였다. 용접부 응력분포는 SYSWELD 프로그램을 사용해 해석을 수행하였고, 발전소 실배관재의 용접부 응력측정은 수평부 측정이 용이하도록 지그를 부착한 Potable 잔류응력측정기를 사용해 Hole Drilling Method(HDM)를 적용하여 잔류응력을 측정하였다. 해석 결과 CGHAZ부위의 잔류응력이 용접금속과 기타 부위에 비해 높은 응력분포를 나타냈으며, 이는 CGHAZ와 용접용융선 부근에서 균열이 발생하는 실제값과 일치하는 결과를 보였다. 실제 배관재 용접부에서 측정한 잔류응력값은 항복응력의 약 50% 이하 응력값을 나타냈다. 배관 구조에 기인한 시스템응력의 영향을 제거하기 위해 배관재 용접부를 중심으로 양끝단을 절단 후 용접부에서 측정한 응력은 항복응력 대비 25%수준의 낮은값을 보였다. 그러나 배관재가 장기간 고온환경에 노출되었고 용접금속 내부의 균열이 발생한 상태에서 측정하였기 때문에 용접잔류응력은 상당부분 해소되어 상대적으로 낮은 응력값이 얻어진 것으로 판단된다.

• Transactions of the Korean Society of Mechanical Engineers A
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• v.34 no.5
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• pp.645-649
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• 2010

Induction hardening has been used to improve the torsional strength and characteristics of wear for axle shaft that is used to transmit driving torque from the differential to the wheel in automobiles. After the rapid heating and cooling processes of induction hardening are carried out, the shaft has residual stress and material properties change; this affects the allowable transmitted torque. The objective of this study is to predict the distribution of residual stress and estimate the torsional strength of induction-hardened axle shafts with residual stress. In this study, the finite element method is used to study the thermomechanical behavior of the material, and the results are compared with experimental results. The results indicate that the torsional strength of the axle shaft depends on the surface hardening depth and distribution of residual stress.

• Journal of Korean Society of Steel Construction
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• v.19 no.6
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• pp.725-735
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• 2007

The local buckling strength and post-local buckling strength of thin steel plates in the steel-concrete composite column were evaluated by nonlinear finite element analyses. The proposed width-to-thickness limit ratio was based on elastic buckling analyses, in which the increased local buckling capacity of the plate due to the in-filled concrete was considered by the boundary conditions of the thin plate. Considering the initial imperfections and residual stresses, we determined the initial local buckling strength and post-local buckling strength of the thin plates with various width-to-thickness ratios. The formula to evaluate the compressive capacity of the steel-concrete composite column based on the effective width of the plate was proposed. For verification, values determined by the formula were compared with the experimental results.

• Journal of Korean Society of Steel Construction
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• v.27 no.4
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• pp.377-386
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• 2015

In this study, inelastic buckling strength of HSA800 steel columns were tested to investigate the applicability of current column curve (KBC2009, 2010 AISC-LRFD) to HSA800 steel. Key test variables included width-thickness ratio, plate-edge restraints, and column slenderness ratio. Specimens made of ordinary steel (SM490) were also tested for comparison purposes. All the concentrically loaded HSA800 specimens exhibited sufficient buckling strength compared to the current column curve, but some of SM490 specimens showed understrength. This difference can be explained by the lower residual stress present in HSA800 specimens.

• Bulletin of the Society of Naval Architects of Korea
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• v.26 no.4
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• pp.44-56
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• 1989

Recently the residual strength of damaged tubulars under axial compression has extensively been investigated. However, in spite of the possibility of damage onto underwater members of offshore structures as results of collisions, dropped objects and other accidental impacts occurring in service or during fabrication or installation, no research works on the structural behaviour of damaged tubulars under combined loadings including hydrostatic pressure have been reported in the literature. In this paper, a numerical method has been proposed to estimate the residual strength of damaged tubulars under combined loadings, and then the proposed method has been substantiated with corresponding test data. A simple design equation has been derived based upon the results of the parametric study using the proposed method. The accuracy of the predictions using the derived equation is found to be a 10.1% COV(Coefficient of Variation) together with an 1. 037 mean comparing with the test data.

• Journal of the Korean Society for Railway
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• v.15 no.2
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• pp.109-115
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• 2012

In order to evaluate the effect of structural degradation of a GFRP composite bogie frame due to ballast-flying phenomena, the impact test and residual compression test after impact was conducted for glass fiber/epoxy 4-harness satin woven laminate composites applied to skin part of a bogie frame. The impact test was performed using a instrumented impact testing system with energy levels of 5J, 10J, and 20J, and the impactor was designed to have various ballast shapes such as sphere, cube, and cone to consider the ballasted track environments. The residual compression strength was tested to evaluate the degradation of mechanical properties of impact-damaged laminate composites. The results showed that the damage area and the degradation of residual compressive strength after impact for laminate composites was increased with increase of impact energy for all ballast shapes, and was particularly most influenced by ballast shape of cone.

• Journal of the Korean Society for Nondestructive Testing
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• v.22 no.5
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• pp.539-544
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• 2002

The purpose of this study is to examine the change of full width half maximum(FWHM) and residual stress during fatigue process in S45C Steel, by X-ray diffraction. For S45C Steel, the relationship between the change in fatigue damage of the specimen and the FWHM, and residual stress of X-ray diffraction profiles during the fatigue processes has been investigated. The FWHM decreases in the early period of fatigue cycle. The change of FWHM is associated with cyclic work hardening. The change of the FWHM is not significant in $10{\sim}20%$ of ratio of fatigue life. The residual stress is changed with fatigue cycle increasing during the fatigue pro process.

• Journal of the Korean Recycled Construction Resources Institute
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• v.3 no.3
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• pp.199-205
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• 2015

The mechanical and thermal properties of high temperature aluminate cementitious thermal storage materials were investigated in this paper. Alumina cement was used as basic binder and the effect of the replacement of fly ash, silica fume, calcium sulfo-aluminate and graphite for alumina cement was investigated. Experiments were performed to measure mechanical properties including compressive strength before and after thermal cycling, and split tensile strength, and to measure thermal properties including thermal conductivity and specific heat. Test results show that the residual compressive strengths of mixtures with alumina cement only, or alumina cement and silica fume were greater than those of the others. Additionally, the specific heat of mixture with graphite was largest in all the mixtures used in the study. The results of this study could be used to provide realistic information for material properties in thermal energy storage concrete in the future.

• Journal of the Korean GEO-environmental Society
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• v.18 no.2
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• pp.29-37
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• 2017

As the behavior of the debris flow due to the torrential rains in mountain is affected by shear strength and rheological properties of the fine fraction in the ground, the evaluation of both properties is necessary to estimate the behavior of the debris flow. The objective of this study is to evaluate the shear strength and rheological properties using the direct shear apparatus. The direct shear tests are conducted for two kinds of fine-grained soil specimens, which are in dry state and liquid limit state. From the direct shear tests, shear strengths are measured according to the normal stresses applied on the specimens to evaluate the cohesion and internal friction angle. In addition, reversal shear tests are performed for the fine-grained soil specimens in liquid limit state according to the shear rate to evaluate the residual shear strength. The results of direct shear tests show that the specimen at the liquid limit state has lower internal friction angle and higher cohesion compared to the dry stated, and the residual friction angle and cohesion at the residual state are lower than those at the peak state. In the result of reversal shear test, the residual shear strength is directly proportional to the shear rate and viscosity is calculated as $73.60Pa{\cdot}s$. This study demonstrates that the direct shear apparatus can be effectively used for the evaluation of the shear strength and rheological properties of the fine-grained soils related with the debris flow.

• Journal of Korean Tunnelling and Underground Space Association
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• v.12 no.1
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• pp.51-60
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• 2010

Recently, a new type of polyolefin fiber having a good mechanical properties is being developed, and it is necessary to examine a possibility for the new fiber together to be used as a reinforcing fiber with other types of fiber or by itself. The objective of this study is to find flexural toughness and tensile strength of concrete reinforced with steel and polyolefin fibers. Four point beam tests were performed with 324 specimens following two standard tests methods: KS F 2566 and ASTM C 1399-02. From the test results, the effects of volume fraction of fibers, and aspect ratio of steel fiber on the toughness and tensile strength were investigated, and the optimal ratio of steel fiber to polyolefin fiber was suggested.