• Title/Summary/Keyword: 자동 연마

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Automatic Blade Measurement for Grinding Process Automation (연마 공정 자동화를 위한 연삭면 자동 계측)

  • Kim, Seon-Il;Park, Jong-Gu;Park, Chan-Ung;Yang, Yun-Mo
    • 한국기계연구소 소보
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    • s.19
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    • pp.141-147
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    • 1989
  • Using monochrome CCD camera with high speed electronic shutter. blade image is captured in the environment with vibration. The image is preprocessed using LoG filter and zero crossing. We used Hough transformation method to detect straight lines and obtained width between lines caused by grinders. This paper proposes automatic blade measuring method to automate the process control of blade grinding.

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Polishing Characteristics and Development of Automatic Die Polishing Machine by Liquid Honing (액체호닝에 의한 금형 자동 사상기계개발 및 가공 특성)

  • 김재도;류기덕;홍정석
    • Journal of the Korean Society for Precision Engineering
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    • v.17 no.6
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    • pp.162-168
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    • 2000
  • The automatic die polishing machine by liquid honing has been developed and experimented on the surface of machined die. The goal of development in the automatic die polishing machine by liquid honing is to increase the accuracy and the productivity in die polishing. To reach this goal, the polishing machine consists of the automatic measuring device for contour of die, the nozzle and pumping system to spray the powder mixed with liquid, and the 3-axis guides. Before polishing, the measuring device with a semiconductor laser scans the surface of mould to get the data of contour. The data store a PC and use to control the nozzle head to move above a couple of centimeters on the machined surface of die. The experimental parameters are the spraying time, the pressure, the size of abrasive grain and the mixing ratio between abrasive grain and liquid. The surface roughness is measured on the polished die which are SKDl 1 and Al7075 machined by NC. The surface roughness indicates the values of Rmax 0.5${\mu}{\textrm}{m}$ for Al7075 and Rmax 1.4${\mu}{\textrm}{m}$ for SKDl 1. It reduces the polishing time significantly and reduces the monotonous work for labors. As the results, the liquid honing system is useful method to apply for the die polishing and the automatic die polishing machine using liquid honing shows that it's very effective processing ability.

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An Automatic Transfer System of the Path for an Unmanned Machine in the Greenhouse (온실내 무인작업기를 위한 경로 자동변환 시스템 개발)

  • 김창수;이대원;이승기
    • Journal of Bio-Environment Control
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    • v.9 no.4
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    • pp.237-243
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    • 2000
  • Agricultural machine is currently operated by man power in the greenhouse, which is oppressively hot and humid, and is for a farmer not to work in comfortable circumstances. In the future, agricultural machine will not have to operate by man power, but it will need do by unmanned power. In order to put into the automatic and unmanned operation of agricultural machine, this system was designed and built to move through the fixed path in the greenhouse. This system was composed of guiders(wires), a limit switch, an operating equipment, its software for automatizing a machine in the greenhouse. The guider was connected between the wall pillars, and the equipment was able to slide over the fixed path made of the guider, by rectilinear and rotational motion. A micro mouse was developed with a stepping motor to calculate on the success rate of its operation with the system As might be expected, this system with the micro mouse was moved the moved the paths with a success rate of 100% on the flat plane surface in our laboratory. However, on the sand plane or the other materials plane, the success rate was not better than 80%. If the micro mouse were well operated, the success rate was would be 100%. Based on the results of this research, this system would be expected to operate well on the path made of a simple wire.

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Growth of Nd:YAG single crystal by czochralski method and characteristics of laser generation (Czochralski 방법에 의한 Nd : YAG 단결정의 육성 및 레이저 출력특성)

  • 이상호;김한태;배소익;정수진
    • Korean Journal of Optics and Photonics
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    • v.9 no.3
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    • pp.175-180
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    • 1998
  • Nd:YAG single crystal widely used as solid state laser was grown by Czochralski method. <111> single crystal with 0.9at% of $Nd^{3+}$ was grown from the Czochralski furnace with a automatic diameter control system. The vertical temperature gradient in the liquid was the major factor that influence the crystal quality, and the crystal diameter was controlled by the home made computer program. The crystal boule with $\phi$50mm$\times$ι100mm effective size was cut, polished, and antireflection coated. The optical evaluation such as absorption spectrum, fluorescence spectrum coincide with typical features of Nd:YAG single crystal. The laser rod was assembled into the CW laser generator with a Kr lamp. The maximum CW laser output was 70 W and the threshold power and efficiency was 1.3kW and 1.64% respectively.

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Development of User Friendly Integrated Program and Teaching System for Automatic Polishing Robot System (자동 연마 시스템의 사용자 지향형 통합 프로그램 및 자동 교시 시스템 개발)

  • 고석조;이민철;이만형;안중환;김성한;이돈진
    • 제어로봇시스템학회:학술대회논문집
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    • 2000.10a
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    • pp.123-123
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    • 2000
  • Polishing a die that has free-form surfaces is a time-consuming and tedious job, and requires a considerable amount of high-precision skill. In order to reduce the polishing time and cope with the shortage of skilled workers, a user-friendly automatic polishing system was developed in this research. The polishing system with five degrees of freedom is able to keep the polishing tool normal to the die surface. The polishing system is controlled by a PC-NC controller. And, to easily onerate the developed polishing system, this stud)r developed a integrated program in the Windows environment. This program consists of 4 modules: polishing module, a graphic simulator, a polishing data generation module, and a teaching. Also, the automatic teaching system was developed to easily obtain a teaching data. The developed teaching system consists of a three dimensional joystick and a proximity sensor. In order to evaluate stability of the driving program and the leaching system, polishing experiments of the die of saddle shape were carried out.

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Multi-Cutting Machine for TJ Coupler production (TJ 커플러 제작용 멀티 절삭기)

  • Kim, Jae-Jin
    • Proceedings of the Korean Society of Computer Information Conference
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    • 2016.07a
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    • pp.337-338
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    • 2016
  • 본 논문에서는 TJ 커플러 제작용 멀티 절삭기에 대해 제안하였다. TJ 커플러 제작용 멀티 절삭기는 동시에 2개 이상의 커플러를 절삭할 수 있는 기능을 수행하면서 안전성을 확보할 수 있는 절삭기이다. 커플러의 종류에 따른 절삭이 이루어 질 수 있도록 절단석과 연마석을 고정하는 장치를 개발하였다. 또한 작업 환경에 대한 안전성을 확보하기위해 비상정지와 기능상의 정지 기능을 추가하여 안전하면서 빠르게 절삭 작업 수행이 가능하도록 하였다. 절단된 커플러에 대해 반자동으로 수거가 되며 쉽게 새로운 커플러를 고정시킬 수 있도록 고정 및 수거 장치를 포함하여 현재의 절삭기보다 빠르고 효과적인 작업이 가능할 것이다.

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Polishing of ferrule endfaces of the plastic optical fiber connector for automobiles (자동차용 POF 광커넥터 페룰 단면 연마공정 연구)

  • Jeong M.Y.;Kim C.S.;Lee H.H.
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2005.06a
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    • pp.468-472
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    • 2005
  • This paper is to investigate the influence of the endface quality on the loss characteristics of a plastic optical fiber connector for in-car network service. Using the parameters of the surface roughness and applied load, insertion loss of connector is measured. Due to scattering and change of refractive index, an optimal condition for low-loss coupling exists. We present the optimal condition as surface roughness $R_{rms}$ = 8 nm and contact load up to 50 N.

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Development of Automatic System for Die Polishing (금형의 자동연마 시스템 개발)

  • 안중환;정해도;이민철;전차수;이만형;조규갑
    • Journal of the Korean Society for Precision Engineering
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    • v.17 no.4
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    • pp.69-80
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    • 2000
  • Generally, die polishing is a lime consuming process, resulting in 30∼50% of the whole die manufacturing time. However, die polishing has not been automated yet, since it needs a great deal of experience and skill. This paper describes a new development of automated system for die polishing and focuses on the successful achievements of the element techniques to realize from hand skill to automation, as followings: (1) The 5 axes polishing system by the aid of robot with 2 degrees of freedom, is developed for the application of curved surface die. (2) The CAM system realizes a 5 axes tool path control for polishing and measuring. (3) The conductive elastic tool is able to meet curved surfaces of die and gives a high efficient and quality polishing characteristics. (4) The surface roughness measurement device with noncontact laser is developed and has a high reliability without surface damage.

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Development of an Expert System for Optimizing Die and Mold Polishing-I (금형면 자동 다듬질 전문가 시스템 개발에 관한 연구-I -DB 구축을 위한 회전 및 진동 연마 가공의 실험적 연구-)

  • 민헌식;이성환;안유민;조남규;한창수
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.11 no.1
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    • pp.38-44
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    • 2002
  • In manufacturing die and mold, polishing: is important as it takes as much as 50% of the production cost. In this research, an attachable type polishing device to a WC machining center was developed. experiments were done with a special1y designed rotation type polishing device. Also an ultra-sonic (vibration type) waving device was introduced to acquire finer surface finishes. From the constructed data base based on the experimental results, it is shown that optimal polishing conditions are generated by the combined use of the rotation type tool and the vibration type tool.

A Study on the Remote Operation and the Monitoring systems for Automatic Polishing Robot (자동 연마로봇의 원격 조작 및 모니터링 시스템 개발에 관한 연구)

  • 김병수;고석조;이민철
    • 제어로봇시스템학회:학술대회논문집
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    • 2000.10a
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    • pp.122-122
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    • 2000
  • Polishing work of a free-curved surface die demands simple and repetitive operations but requires a considerable amount of time for high precision. In out previous study, to reduce the polishing time and solve the problem of the shortage of skilled workers, the automatic polishing system was developed. However, in the polishing process of die, workers have to stay still in factory to monitor the polishing process for a long time in the poor environment. Therefore, this study proposes the remote operation and monitoring system of the automatic polishing robot. The developing system offer worker monitoring functions and teleoperating functions, as following: system state check, manual manipulation mode, automatic mode, manual teaching mode, automatic teaching mode, simulation by virtual manufacturing device. And automatic teaching system is developed to easily obtain a teaching data.

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