• Title/Summary/Keyword: 자동크레인

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A study on Development of Auto Steel-Plate Pile System Using Measurement System (계측시스템을 이용한 자동 강재 적치 관리 시스템 개발에 관한 연구)

  • Yu, Ji-Hun;Kim, Ho-Kyoung;Kim, Rea-Soo;Sin, Hun-Joo
    • Proceedings of the SAREK Conference
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    • 2008.11a
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    • pp.424-428
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    • 2008
  • On processing of the shipbuilding, Various steel plates are used as the important material in many fields including the shell plate, a structure, etc. Therefore, the proper steel plate management system like a warehousing, pile, delivery is very important. Presently Operators manage the steel plate by using the software program, but they manage many parts manually, so many problems are generated on the steel plate check, management, and operator safety. In order to solve this problem, we developed Auto Steel-Plate Piling System. Also this system automatically manages and traces the steel-plate from warehousing to delivery.

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A Study on the Development of Hoisting Rope Automatic Vertical Controller for the Hoist Crane (호이스트 크레인의 권상로프 자동수직 조정장치 개발에 관한 연구)

  • 구건호;이충렬;이근오
    • Journal of the Korean Society of Safety
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    • v.10 no.3
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    • pp.47-55
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    • 1995
  • We got operational safety limit angle being able to affect operators or materials surrounding the center of vertical line of the hoist on working from the theoretical review and experimental result. Then we inferred the distance to about 1.2m-1.4m from the center which materials hanged on the hook were able to effect to the surround. Therefore, we got about $7^{\circ}$ to the inclined or crossed operational safety limit angle of the crane with 6m lift. Also, we developed heisting rope automatic vertical controller which could control this kind of dangerous operation. And we did experiments again after establishing the inclined or crossed operational safety limit to $7^{\circ}$. The result is satisfied.

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A Development of Educational Program for Evaluating the Efficiency of Warehouse System (창고 시스템의 효율성 평가를 위한 교육용 프로그램 개발)

  • Kim, Moon-Ki;Kim, Hee-Sung
    • The Journal of Korean Institute for Practical Engineering Education
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    • v.4 no.1
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    • pp.80-85
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    • 2012
  • The importance of warehouse is increasing since the role of warehouse in modern industry is changing from concept of storage to concept of circulation which facilitates purchasing, production, storage and distribution activities by induction of information system. In this study, a program is developed using C# for evaluating efficiency of automated storage and retrieval system(AS/RS). A simulation work is done for eight operating schemes under the combination of three conditions, which are storing method, the shape of automatic warehouse and the sequence of command performs, and the moving distance of stacker crane is calculated using the same gateway data. Using this program, the optimal operating scheme can be proposed based on the analyzed results of simulation. This progrm shows the effectiveness and applicability through the simulation work and can be utilized for courses which are related to factory facilities.

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A Study on Control of High Power PM Excited TFLM for Long Distance (장거리 이송용 고출력 영구자석 여자 횡자속 선형전동기 제어에 관한 연구)

  • Jeon, Jin-Yong;Hwang, Gye-Ho;Kim, Ji-Won;Kim, Gyu-Sik
    • The Transactions of the Korean Institute of Power Electronics
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    • v.11 no.5
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    • pp.471-479
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    • 2006
  • Automatic transfer equipments of manufacturing and process line trend toward big size as LCD glass is big size, heavy weight. The conventional stocker uses rotational motor and mechanical power converter device as travel axis of stocker crane and then frequent maintenances by complex structure and mechanical friction are required. Also it has problem to minimize the particle generation. To solve these problems, this paper verified the performance of permanent magnet(PM) excited transverse flux linear motor(TFLM) that is big power density per unit volume applied for travel axis of 7 generation stocker that is being big size, high power, long distance by the experiment based on proposed control algorithm, controller and power converter device.

Position Detection Algorithm for Auto-Landing Containers by Laser-Sensor, Part I: 3-D Measurement (컨테이너의 자동랜딩을 위한 레이저센서 기반의 절대위치 검출 알고리즘: 3차원 측정 (Part I))

  • Hong, Keum-Shik;Lim, Sung-Jin;Hong, Kyung-Tae
    • Journal of Ocean Engineering and Technology
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    • v.21 no.4
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    • pp.45-54
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    • 2007
  • In the context of auto-landing containers from a container ship to a truck or automatic guided vehicle and vice versa, this research investigates three schemes, one in Part I and two in Part II, for measuring the absolute position of a container. Coordinate transformations between the reference-coordinate, sensor-coordinate, and body-coordinate systems are briefly discussed. The scheme explored in Part I aims the use of three laser-slit sensors, which are relatively inexpensive. In this case, nine nonlinear equations are formulated for six unknown variables (three for orientation and three for position), so a closed-form solution is not available. Instead, an approximate solution through linearization was derived. An advantage of the method in Part I is its ability to measure an absolute position in 3D space, while a disadvantage is the computation time required to obtain pseudo-inverses and the approximate nature of the obtained solution. Numerical examples are provided.

Position Detection Algorithm for Auto-Landing Containers by Laser-Sensor, Part II: 2-D Measurement (컨테이너의 자동랜딩을 위한 레이저센서 기반의 절대위치 검출 알고리즘: 2차원 측정 (Part II))

  • Hong, Keum-Shik;Lim, Sung-Jin;Kang, Min-Woo
    • Journal of Ocean Engineering and Technology
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    • v.21 no.4
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    • pp.55-60
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    • 2007
  • In contrast to the method in Part I, which is considered to be the general approach, Part II pursues a closed-form solution. However, this closed-form solution is available only in the 2D situation under the assumption that the moving object is restricted to a 2D space, and also requires the use of only two laser-slit sensors. Since the motion of the container loaded on top of an AGV is restricted to a plane parallel to the ground, it can be considered a 2D motion. As a simple method, but with a high cost, the use of a laser scanner is also discussed. Since the approach in Part I already uses three laser-slit sensors, it is desirable to use the schemes presented in Part II for supplementary purposes.

Development of Automatic Coil-Handling Crane Control System (크레인 무인 자동 운전 시스템 개발)

  • Choi Chintae;Shin K.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2004.08a
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    • pp.126-133
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    • 2004
  • Lots of researches and applications on the automated overhead cranes in shops have been done for some decades, but a few successful results are reported. Integrated crane control systems designed by famous engineering companies are still expensive and are not satisfactory in view of maintenance and reliability. A more reasonable control system fit to requirements of manufacturing industries is suggested in the study. The new deigned system has superior capabilities for anti-sway of rope and position control. The controller for automated operations is composed of a Linux-based PC for non real-time control and a high-speed PLC for hard real-time control. Some algorithms required for coil yard operations as well as main control algorithms such as reference position generation, position control and anti-sway control have been designed and fully tested on the new crane simulator. The designed crane control system showed satisfactory performance on position control accuracy and anti-sway of rope. The maximum positional error is 8mm and the maximum sway error is 0.1 degrees. The suggested control strategies have been successfully applied to the 10-1 crane in No. 4 CGL of in the Kwangyang Steel Works and in commercial operation.

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The Spreader Pose Determination Research Using CCD Camera and Laser Range Finder (CCD카메라와 레이저 거리미터기를 이용한 스프레더 자세 인식 방법 연구)

  • 이봉기;박수민;진태석;이장명;이권순
    • Proceedings of the Korean Institute of Navigation and Port Research Conference
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    • 2002.11a
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    • pp.121-126
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    • 2002
  • This paper introduces a method that can get information for the movement of a spreader and skew in order to drive ALS(Automatic Landing System) in the crane used at the harbor. Some methods that use 3D laser scanner sensor or laser range finder to obtain the information in ALS are used presently. But these have some defects respectively in economical efficiency and performance. Therefore, to recover these defects, we propose a method acquiring the information for the movement of a spreader and skew using CCD camera for image processing and laser range finder

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Development of Robotic System based on RFID Scanning for Efficient Inventory Management of Thick Plates (효율적인 후판 재고관리를 위한 RFID 스캐닝 로봇 시스템 개발)

  • Lee, Kwang-Hyoung;Min, So-Yeon;Lee, Jong-Hee
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.17 no.10
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    • pp.1-8
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    • 2016
  • Automation of inventory management in a steel plate factory was a difficult problem unresolved for a long time. And now, it is also necessary to work diligently in the steel industry on efficient inventory management of thick plates. So far, the environmental characteristics of stacked thick plates means it is not easy to apply advanced technology for their automatic identification. In this paper, we propose a thick-plate robotic scanning system based on radio-frequency identification (RFID) that can provide quick and accurate inventory management by acquiring plate information after the scanning automatically recognizes the RFID tags under difficult load conditions. This system is equipped with a crane to move the plates in a pulled-up operation. It is equipped with a plate-only linear dipole antenna only for scanning the position of the plate tag. Only the linear dipole antenna, while moving the x-axis and y-axis information, automatically identifies the tag information attached to the plate. The tag information acquired by the system is used for stockpiling and is managed by steel plate inventory control software. The effectiveness of the proposed system is verified through field performance evaluation. As a result, the recognition rate of the plate tags is 99.9% at a maximum distance of 320 cm. The developed thick-plate antenna showed excellent performance compared to an existing commercial antenna.

A Development of an Integrated Inventory Managing System for Steel-Plates (강재 통합 관리 시스템 개발)

  • Lee, Seok Hyun;Yu, Ji Hun;Kim, Hyun Chul;Jang, Seok Min;Lim, Rae Soo;Kim, Ho Kyeong;Heo, Joo Ho
    • Journal of the Society of Naval Architects of Korea
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    • v.51 no.2
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    • pp.130-137
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    • 2014
  • As one of the largest shipbuilding company in the world, STX Offshore & Shipbuilding currently developed an inventory managing system for steel-plates, which is applied to their steel stock yard. In a traditional way to manage steel yard, almost every work has been done by manually. The manual steel-plate piling process caused some problems such as process delay due to piling errors and the uncertainty of work plan due to lack of information. To solve these problems, we developed an integrated inventory managing system based on real-time crane tracking system which automatically updates steel-plates' piling status. We built the integrated steel-plate database, developed several programs including steel-plate input program, real-time steel-plate monitoring program and steel-yard management program, and constructed hardware system for tracking magnetic cranes. As a result, a supervisor of steel-yard can manage the inventory of steel-plates efficiently and furthermore plan an efficient piling schedule and crane working schedule.