• 융복합기술연구소 논문집
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• 제12권1호
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• pp.31-35
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• 2022

This study has been carried out in order to improve the rolling problem by enhancing steering stability compared to the 2021 Student Car of the KNUT_EV team for KSAE. Among the various factors affecting steering performances, it was focused on the height of the centroid of weight, the motion ratio, and the spring deflection. In the 2022 Car, a pull rod suspension was used to reduce the height of the centroid of weight and designed with a structure of the rod and rocker to satisfy the target motion ratio. The spring deflection was testified by ADAMS and ABAQUS analysis, and the spring stiffness was selected at 350lb/inch and 450lb/inch for the front and rear wheels, respectively. As a result, the rolling angle of the 2022 Car was reduced compared to the 2021 Car, and the rolling phenomenon was improved.

• 오토저널
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• 제18권5호
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• pp.1-9
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• 1996

에어백 관련기술은 차체 충돌특성 평가, 승객거동분석, 좌석벨트/조향축/에어백의 조화설계 등을 포함하는 시스템 엔지니어링 기술과 충돌감지센서, 가스발생기, 모듈 등을 포함하는 주요 기능 부품의 설계 및 제조기술로 구분된다. 이 중 시스템 엔지니어링 기술은 국내의 완성차 업계의 노력에 의하여 선진국의 수준에 근접하고 있으나 부품의 설계 및 제조기술은 매우 취약한 상황이다. 80년대 후반부터 각국의 에어백 관련 특허 출원 건수가 급증하고 있으며 새로운 기능의 부품들이 속속 개발되고 있다. 에어백 기술의 발전방향은 소형화, 경량화, 저렴화로 요약된다. 차량의 전방 충돌에 대비한 에어백이 주종을 이루고 있으나 측면 충돌에 대비한 side bag, 뒷자석 승객을 보호하기 위한 rear bag 등이 개발되고 있고 최근에는 버스 등 대형차량이나 모터사이클 등에도 에어백을 부착하기 위한 연구가 추진되고 있다. 에어백은 충돌센서(crash sensor), 가스발생장치(inflator), 공기주머니(bag), 덮개(cover), 배선(wire harness) 등으로 구성된다. 이들 중에서 공기주머니, 덮개, 가스발생장치를 결합한 부분 조립품을 모듈(module)이라고 부르고 있다. 이하에서는 에어백을 구성하는 주요 기능부품들의 종류, 특성과 기술개발 동향을 알아보기로 한다.

• 전기전자학회논문지
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• 제24권2호
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• pp.441-445
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• 2020

효율 및 제어성이 우수한 영구자석 전동기는 최근 자동차 조향장치 시스템용으로 많이 응용되고 있으며, 인버터 고장 발생 시에도 일정시간 운전이 가능하여 안전성과 신뢰성을 확보할 수 있도록 다양한 형태의 이중 3상 구조의 고정자 권선방법을 적용하고 있다. 본 논문에서는 진상 및 지상의 전류위상 변화 시 각각의 권선방법이 전동기 특성에 미치는 영향을 유한요소해석을 통해 분석하고, 그 결과 이중 3상 고정자 권선을 갖는 동기전동기 설계 시 특성 측면에서 가장 적절한 권선방법을 선정할 수 있도록 설계전략을 제시한다. 구체적으로 토크 및 효율 측면과 약계자 제어를 통한 정출력 영역 확대 측면, 그리고 저진동 및 저소음을 위한 토크 리플 저감 측면에서 각각 유리한 권선방법을 제시한다.

• 자동차안전학회지
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• 제9권3호
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• pp.19-23
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• 2017

This paper presents a lateral driver model with neuromuscular system to evaluate the performance of electric power steering (EPS). Output of most previously developed driver models is steering angle. However, in order to evaluate EPS system, driver model which results in steering torque output is needed. The proposed lateral driver model mainly consists of 2 parts: desired steering angle calculation and conversion of steering angle into steering torque. Desired steering angle calculation part results in steering angle to track desired yaw rate for path tracking. Conversion of steering angle into torque is consideration with neuromuscular system. The proposed driver model is investigated via actual driving data. Compared to other algorithms, the proposed algorithm shows similar pattern of steering angle with human driver. The proposed driver can be utilized to efficiently evaluate EPS system in simulation level.

• 한국자동차공학회논문집
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• 제10권5호
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• pp.199-205
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• 2002

The scale of repair parts market reached 0.1 billion won. Above all, it is remarkable that the automotive insurance business world is paying f3r 40 ~5o% of the whole repair cost. The repair parts consist of a genuine parts, non-genuine parts, recycling used parts. It is the recent trend that recycled parts are more popular than the genuine parts f3r repairing crashed cars due to the cost. Performance of recycled continuous velocity(CV) joints and power steering(PS) gear box as replacement parts was tested and analysed in this study. To examine the durability of the recycled parts, the replaced CV joints and PS gear box after repair were tested and analysed periodically. The results were showed that basic performance of the recycled parts was normal. However the ball cage of CV joints was more frequently damaged than genuine parts. We concluded that a test standard and amendment of related laws for recycled parts is required to get a safe and durable parts.

• 한국자동차공학회논문집
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• 제13권4호
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• pp.190-196
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• 2005

The power steering hose assembly is usually manufactured through the swaging process, which is conducted to connect a hose with metal fittings. In this process the hose is inserted into metal components, the sleeve and the nipple, and compressed in the radial direction by the jaws to clamp the hose with metal components. In case that the clamping force is small, the oil in the hose can leak locally under the severe operating conditions. To confirm the clamping force requirements, the measurement of separation force in longitudinal direction of the hose is usually performed. In this study, the swaging process of a hose is simulated with the finite element method, to investigate the effect of friction coefficient on the separation fDrce. The results interpretations are ffcused on the inner rubber component, and also a formula is proposed to estimate the separation farces with respect to friction coefficients.

• 한국기계가공학회지
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• 제7권3호
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• pp.36-40
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• 2008

This study is analyzed by the simulation of automotive steering system. The maximum equivalent stress of $2.2418{\times}109Pa$ and the maximum total displacement of 0.014929m are shown at the universal joint and its lower part respectively. As the minimum cycle of 34.047 is shown at the universal joint in case of fatigue analysis, it is possible to have greatest damage at this part. In case of natural frequency analysis at vibration, its frequency of 47 to 59Hz is occurred generally. The maximum total displacement of 0.5m is shown at handle on the natural frequency of 57 to 58Hz. And the displacement over 2m is shown at the lower part of universal joint on the natural frequency of 58 to 59Hz. As the basis of the simulation analysis of steering system, passenger's comfort of car body can be improved in the design of practical part and the design effect necessary to safe driving can be promoted.

• 대한전기학회:학술대회논문집
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• 대한전기학회 2007년도 제38회 하계학술대회
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• pp.1132-1133
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• 2007

A circuit-domain model of PWM inverter provides accurate simulation results in consideration of detail switching characteristics. Although, a huge amount of computation time is demanded for the simulation results of several ten seconds, which is the required time to analyze system behaviors or control performances of Electric Power Steering(EPS) on real drive condition. This paper describes the nonlinear inverter model for fast dynamic simulation of EPS without the PWM concept through analyzing the effect of nonlinear switching characteristics like dead time, forward voltage drop and conduction resistance. Some inverter models including proposed model are compared from two standpoints which are computation time and accuracy. The comparison results show the usefulness of the developed model in order to develop the control algorithm through the fast prediction of system behaviors.

• 한국소음진동공학회:학술대회논문집
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• 한국소음진동공학회 2002년도 추계학술대회논문초록집
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• pp.313.1-313
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• 2002

A high pressure hose having tuning cables, called Resonator hose' is frequently used to attenuate pressure ripple generated by the pump fur reducing the vehicle interior noise. A number of studies have been conducted on the resonator hose and its analytical models. However, there are few studies which deal with the influence of resonator hose on vehicle interior noise because the most of studies focused on transmission loss of the resonator hose. (omitted)

• 소성∙가공
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• 제31권2호
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• pp.51-56
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• 2022

In this study, finite element analyses were performed by applying a stress ring and split die design to relieve the tensile stress acting on the die due to high surface pressure during warm-closed forging. The applied material was a yield-ratio-control-steel (YRCS). It was used without quenching or tempering after forging. In the case of stress rings design, the number of stress rings and the tolerance for shrink fit were different. Vertical and horizontal splits were applied for insert die split design. Case 5 die with three stress rings, 0.2 % shrink fit tolerance, and vertical split was selected as an effective die design for tensile stress reduction. Based on die stress reduction analyses, Case 5 die for warm-closed forging was produced and smooth forgeability was secured, making it possible to manufacture forging product of yoke with the required geometry. In addition, controlled cooling using warm forging heat was applied to secure mechanical properties of yokes. When oil cooling was used for direct controlled cooling after warm-closed forging, a relatively uniform Rockwell hardness distribution and high mechanical properties could be obtained.