• Proceedings of the Korean Society for Technology of Plasticity Conference
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• 2003.08a
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• pp.58-66
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• 2003

세계적으로 자동차의 안전에 관한 규격 강화와 환경 오염에 대한 인식이 확대되면서 차량의 강성 증대 및 경량화를 위하여 고장력 강판의 사용이 증대되면서, 스프링백에 의한 고장력 강판의 치수불량 문제가 크게 대두되었다. 스프링백에 의한 제품의 품질을 개선 시키기 위하여 다양한 해석방법이 연구되었으며, 현재 이들 프로그램들을 현장에 도입하여 사용하고 있다. 본 연구에서는 현장에서 사용하고 있는 판재성형해석 프로그램들의 스프링백 해석 특징을 파악하고 실제 판넬 측정량과 비교하여 해석의 신뢰도를 검증한다.

• Korean Journal of Metals and Materials
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• v.49 no.11
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• pp.831-838
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• 2011

Effects of spangle size and crystallographic characteristics on the surface appearance, galling properties, and adhesive strength of hot-dip galvanized steel sheets have been investigated. Both spangle size and crystallographic orientation measured by optical microscopy, scanning electron microscopy, and X-ray diffraction were identified as critical factors influencing the galvanized coating performance. By decreasing the spangle size, surface appearance and galling properties related to the friction coefficient were significantly improved. However, low temperature adhesive-strength with small spangle galvanized steel sheets showed lower values compared to commercially used galvanized coating. The variation of adhesive strength in terms of spangle size has been clarified.

• Proceedings of the Computational Structural Engineering Institute Conference
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• 2010.04a
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• pp.628-631
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• 2010

환경문제에 대한 관심으로 자동차에 대한 경량화가 요구되는 동시에 안전규제가 강화 되고 있어, 높은 인장강도를 가지는 고강도 강의 차체 적용 비율이 점차 증가하고 있다. 또한, 자동차 1대를 조립하기 위한 저항 점용접 횟수를 줄이고, 용접부에 충격안정성을 확보하기 위한 관심이 고조되고 있다. 따라서, 국내 자동차 산업에서 용접부의 신뢰성을 보장하기 다양한 비파괴 검사를 적용하고 있으며, 생산 공정에 적용하고 있다. 그중에서 용접 전극 사이에서 동저항(Dynamic resistance, 용접 공정중모재의 저항값의 변화)을 계측하여 용접성을 평가하는 방법이 제시되고, 차체 조립공정 중에 적용하려는 시도가 이루어지고 있다. 본 연구에서는 자동차 차체용 냉간 압연강판(590MPa dual-phase steel)을 인버터 DC 저항 점 용접하여, 용접전극 사이에서 동저항을 측정 하였다. 용접성은 인장전단 강도로 평가하였고, 용접 공정 변수는 용접 전류, 용접 시간, 가압력을 선정하였다. 동저항 그래프의 ${\alpha}$-peak와 ${\beta}$-peak값을 인장전단 강도에 따라 회귀 분석하여, 동저항에 따른 인장전단 강도를 예측하였다. 추가적으로, 용접부의 외관 형상 중에 압흔 깊이와 압흔자국 지름에 대한 회귀분석을 실시하였으며, 용접부 형상에 대한 신뢰성을 부여하였다.

• Transactions of the Korean Society of Mechanical Engineers A
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• v.34 no.10
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• pp.1419-1425
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• 2010

Boron steel sheet is suitable for fabricating automobile parts because it is very strong and has low weight. Recently, many car makers are investigating the feasibility of fabricating the chassis part of automobiles using boron steel. In order to use boron steel sheets to fabricate the chassis part of automobiles, much better material property of low cycle fatigue life as well as high formability during hot stamping is required. Therefore, the low-cycle fatigue life of hot-stamped quenched boron steel was investigated in this study. The fatigue life observed at low strain amplitude was longer than that of an as-received boron steel sheet. However, the fatigue life reduced at high strain amplitude because of the low ductility and low fracture toughness of martensite, which was produced as a result of hot stamping.

• Proceedings of the Korean Society of Precision Engineering Conference
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• 2008.06a
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• pp.435-436
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• 2008

• Transactions of the Korean Society of Automotive Engineers
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• v.21 no.4
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• pp.128-134
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• 2013

High bending collapse performance (maximum resistance force and mean resistance force) of body center pillar is an important design target for vehicle safety against side impact. In this study, effect of the upper section shape and the thickness of outer reinforcement on bending collapse performance was investigated for the center pillar of a large passenger car. First, through bending collapse analyses using simple models with uniform section, an optimized center pillar upper section was chosen. Next, bending collapse performance for various models of the actual center pillar with changing the thickness of outer reinforcement were analyzed. The finally designed model showed distinctive enhancement in bending collapse performance nearly without weight increase.

• Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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• 1994.10a
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• pp.323-330
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• 1994

본 연구에서는 다공질 흡음재료 중 closed cell 구조를 갖는 발포수지재료(Foamed Material)에 음(sound)이 입사할 때 발생하는 흡음현상을 보다 정확히 예측하기 위해서 다공질 흡음재료에 대한 Biot 이론에 근거한 Allard의 모델링기법[4]을 이용하여 해석 프로그램을 개발하였고, 이를 이용하여 다공질 흡음재료가 단층(single layer)일 때 이 재료의 Surface Impedance와 흡음률(Absorption Coefficient)을 예측하고, 물성치(parameters)변화에 따른 다공질 흡음재료의 흡음특성을 분석하였으며, 이 재료가 자동차 제조시 사용되는 압연강판(rolled steel piate)에 부착되었을 때의 투과손실(Transmission Loss)을 예측하였고, 또한 다공질 흡음재료는 중고주파 대역의 음에 대한 흡음특성은 좋지만 저주파 대역의 음에 대한 흡음특성은 좋지 않으므로 흡음 재료의 저주파 대역의 흡음특성을 향상시키기 위해서 2층(two layers)으로 하였을 때의 흡음특성을 분석하였다. 본 논문의 연구결과는 자동차 제조시 사용되어지는 다공질 흡음재료는 물론 산업용기계나 건축용등 여러 분야에서 사용되어지는 다공질 흡음재료의 흡음특성 분석에 응용될 수 있으리라 기대된다.

• Transactions of the Korean Society of Automotive Engineers
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• v.20 no.5
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• pp.8-12
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• 2012

Application for laser welding have increased steadily in recent years due to its benefits such as high speed, high productivity and high density energy heat source. In this study, the influence of welding parameters was investigated on penetration characteristics, mechanical properties including formability test in disk laser welded 1000MPa class steels. A shielding gas was used and bead-on-plate test was performed with various welding speeds. The main welding test was performed by butt welding with various welding speeds at 2.5 kW laser power.

• Transactions of the Korean Society of Automotive Engineers
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• v.18 no.4
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• pp.68-73
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• 2010

Welding conditions in process of spot welding must become optimum and need to guarantee stability and reliability of vehicle body considering dynamic load history. Because welding parameters in process of spot welding are various, it is difficult that the quality of spot weldment was included in the optimum levels. In this paper, we found the optimum welding conditions satisfying KS spot welding qualities using genetic algorithm and spot welding experiments of high tensile strength steel and galvanized steel. Those experiments were dissimilar weld and 2-lap spot welding. Genetic algorithm created random welding condition after that, selected optimum individuals by probability concept.

• Transactions of the Korean Society of Automotive Engineers
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• v.16 no.6
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• pp.141-147
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• 2008

Hot-dip galvannealed sheet (GA) with high strength of 590MPa grade in tensile strength, has developed for automotive applications. However, for a successful application, the microstructure and galvannealing behavior of galvannealed TRIP steel sheets must be strictly controlled. High silicon contents steel has problems with weld-ability, zinc coating and reduction of retained austenite volume fraction after galvannealing process. The main purpose of this study is to solve the problem as indicated above.