• Proceedings of the Korean Society of Precision Engineering Conference
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• 2005.10a
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• pp.166-169
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• 2005

The magnetic polishing is the useful method to finish using magnetic power of magnet. This method is one of precision polishing techniques and has an aim of the clean. technology using for the pure of gas and inside of the sanitary pipe for transportation. The magnetic abrasive polishing method is not so common for machine that it is not spreaded widely. There are rarely researcher in this field because of non-effectiveness of magnetic abrasive. In this paper. We could have investigated into the changes of the movement of magnetic abrasive grain. In reference to this result, we could have made the experiment which is set under the condition of the magnetic flux density, polishing velocity according to the form of magnetic brush.

• The Optical Journal
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• s.143
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• pp.30-45
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• 2013

미국 QED Technologies(이하 QED)가 세계 최초로 상용화한 자기유동유체연마장치(이하 MRF$^{(R)}$-Magnetorheological (Fluid) Finishing)는 역시 QED가 개발한 간섭계 응용장비인 SSI$^{(R)}$(Subaperture stitching interferometer)와 같이 운용하면 1um 이하의 나노광학산업에서 ${\lambda}/10$ 또는 ${\lambda}/100$ 이상 더 정밀한 영역을 손 쉽게 제조할 수 있는 획기적인 공정을 가능하게 한다. 이러한 능력 때문에 미국, 유럽 및 일본 등의 첨단광학회사들은 96년 상업화된 이후 MRF$^{(R)}$와 SSI$^{(R)}$ 공정을 앞다투어 도입하며 기존공정이 지니고 있던 많은 한계들을 극복했다. 우리나라의 MRF와 SSI의 도입은 선진국에 비해 10년 이상 늦어진 2008년에 이르러서야 최초의 장비가 도입되었으며 이후 꾸준히 그 응용분야가 확장되어 가고 있다. 2012년에는 한국천문연구원과 그린광학에 SSI의 최신장비인 ASI(Aspheric Stitching Interferometer)와 MRF가 각각 도입됐다. 이를 계기로 해서 한국사무소에서 제안을 하여 QED사의 총괄대표이사인 Dr. Andrew Kulawiec, 응용기술부장인 Paul Dumas, QED 한국사무소의 오한석 박사와 신지식 박사가 그간의 기술동향을 발표하는 기술강연회가 지난 2012년 10월 23일 개최되었다. 한국천문연구원, 그린광학과 한국광학기기산업협회의 후원으로 한국천문연구원 은하수홀에서 개최된 이번 강연회에서는 다음과 같은 세가지 주제를 다루었다. 1. MRF의 원리 및 응용분야의 현황과 장비개발 현황 2. SSI의 원리 및 응용분야의 현황과 장비개발 현황 3. 광학설계와 가공실현성에 도움이 되는 비구면을 표현하는 새로운 식 Q-Polynominal 이번 강연회는 특히 QED의 공정 및 장비개발자들이 직접 참가한 기술강연회로 지난 2004년 및 2008년에 열린 기술강연회와 차별화되며, 25개 업체 약 50여 명이 참석하여 성황리에 마무리되었다. 향후 국내의 사용자 그룹에 대한 세미나를 정기적으로 개최해 QED의 첨단광학기술에 대한 정보교환의 장을 확대할 예정이며, 기술강연회도 가능한 한 정기화할 예정이다. 이번 강연회의 주제 중 우선 MRF와 SSI에 대한 논의를 광학세계 1월호에 소개하고자 한다.

• Journal of the Korean Society of Manufacturing Technology Engineers
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• v.21 no.5
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• pp.767-772
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• 2012

Generally, abrasive fluid jet polishing system has been used for polishing of complex shape or freeform surface which has steep local slopes. In the system, abrasive fluid jet is injected through a nozzle at high pressure; however, it is inevitable to lose its coherence as the jet exits a nozzle. This problem causes incorrect polishing results because of unstable and unpredictable workpiece material removal at the impact zone. In order to solve this problem, MR fluid jet polishing method has been developed using a mixture of abrasive and MR fluid which can maintain highly collimated and coherent jet by applied magnetic field. Thus, in this study, an injection nozzle and an electromagnetic module, most important parts in the MR polishing system, were designed and verified by magnetic field and flow analysis. As the results of experiments, it can be confirmed that stable fluid jets for polishing were generated since smooth W-shapes and uniform spot size were observed regardless of standoff distance changes.

• Proceedings of the Korean Society of Precision Engineering Conference
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• 2004.10a
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• pp.496-500
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• 2004

A new, commercially available polishing process called magnetorheological finishing is used to polish and figure precision optics. To understand and model this process correctly it is important to determine the mechanical properties of the fluid under the influence of the magnetic field. Magnetorheological (MR) fluids are commonly modeled as Bingham fluids, so one of the essential properties to measure is the yield stress. Since MR fluids are inherently anisotropic, the yield stress will depend on the mutual orientation of the magnetic field and the direction of deformation. The relative orientation of the field and deformation in polishing does not coincide with common rheological setups, so a new rheometer has been designed and tested. This new magnetorheometer design has been shown to give correct stresses during calibration experiments using Newtonian fluids with a known viscosity. The measured stress has also been shown to have a magnitude consistent with published finite element approximations for magnetic fluids. The design of the instrument was complicated because of the requirements imposed upon the magnetic field, and the difficulty in satisfying the no slip boundary condition. Our results show the importance of having a homogeneous field in the test region during measurements. The solutions to these problems and discussion of the measurements on nonmagnetic and magnetic fluids are given.

• Journal of the Korean Society for Precision Engineering
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• v.23 no.1 s.178
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• pp.97-104
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• 2006

ELID(Electrolytic In-process Dressing) grinding is an excellent technique for mirror grinding of various advanced metallic or nonmetallic materials. A polishing process is also required for elimination of scratches present on ELID grinded surfaces. MAP(Magnetic Assisted Polishing) has been used as polishing method due to its high polishing efficiency and to its resulting in a superior surface quality. This study is describing an effective fabrication method combining ELID and MAP of nano-precision mirror grinding for glass-lens molding mould. It also presents some techniques for achieving the nanometer roughness of the hard metals, such as WC-Co, which are extensively used in precision tooling material.

• Journal of the Korean Society of Safety
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• v.17 no.3
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• pp.30-35
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• 2002

The magnetic abrasive polishing is the useful method to finish using magnetic power of a magnet. It's not a long time this method was introduced to korea as one of precision finishing techniques. The magnetic abrasive polishing method is not so common for machine that it is not spreaded widely. The are rarely researcher in this field because of no-effectiveness of magnetic abrasive. The mechanism of this R&D is dealing with the dynamic state of magnet-abusive. This paper deals with mediocritizing magnetic polishing device into regular lathe and this experiment was conducted in order to get the best surface roughness at low cost. We need to continue the research on it. This paper contains the result of experiment to acquire the best surface roughness, not using the high-cost polishing material in processing. The average diameters of magnetic abrasive are the particles of 150$\mu\textrm{m}$, 250$\mu\textrm{m}$.

• Journal of the Speleological Society of Korea
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• no.81
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• pp.1-5
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• 2007

The magnetic polishing is the useful method to finish some machinery fabrications by using magnetic power This method is one of the precision techniques and has an aim for clean technology in the transportation of the pure gas in the clean pipes. The magnetic abrasive polishing method is not so common in the field of machine that it is not known to widely. There are rarely researcher in this feilld because of non-effectiveness of magnetic abrasive. Therefore, in this paper we deals with the development of the magnetic abrasive with the fse of Sr-Ferrite. In this development, abrasive grain A has been made by using the resin bond fabricated at low temperature. And magnetic abrasive powder was fabricated from the Sr-Ferrite which was crushed into 200 mesh. The XRD analysis result shows that only A abrasive and Sr-Ferrite crystal peaks were detected, explaining that resin bond was not any more to contribute chemical reaction. From SEM analysis, we found that A abrasive and Sr-Ferrite were strongly bonding with each other.

• Transactions of Materials Processing
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• v.21 no.2
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• pp.138-143
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• 2012

A polishing method using magnetorheological (MR) fluid has been developed as a new precision technique to obtain a fine surface. The process uses a MR fluid that consists of magnetic carbonyl iron (CI) particles, nonmagnetic polishing abrasives, water and stabilizers. But the CI particles in MR fluids cause a severe corrosion problem. When coated with Xanthan gum, the CI particles showed long-term stability in corrosive aqueous environment. The surface roughness obtained from the MR polishing process was evaluated. A series of experiments were performed on fused silica glass using prepared slurries and various process conditions, including different polishing times. Outstanding surface roughness of Ra=2.27nm was obtained on the fused silica glass. The present polishing method could be used to produce ultra-precision micro parts.

• Proceedings of the Korean Society of Precision Engineering Conference
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• 2003.06a
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• pp.561-564
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• 2003

The machining technology for the removal of micro-burr has been demanded because electrode parts of electron gun have minute holes. In this study, Magnetic Assisted Polishing(MAP) is applied to remove the micro-burr instead of the contentional polishing process such as the etching and barrel. Optimal polishing conditions are selected from many experiments using the tool of the flat end slit type. On the basis of experimental results, the deburring machine for the Magnetic Assisted Polishing of electrode part is developed and its performance is evaluated.

• Proceedings of the Korean Society of Machine Tool Engineers Conference
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• 1998.03a
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• pp.59-64
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• 1998

We need to achieve th mass product through methods of higher efficient, higher precise manufacturing process than those of existing precision abrasive machining. Thus, this study is to develop mirror-like surface machining technique of outer diameter of the piston pin by the compound magneto-electrolytic abrasive polishing system. The procedure of machining is followed as first, fulfill the pre-processing by cylindrical grinder, second, complete mirror-like surface by the method of magneto-electrolytic abrasive polishing used CBN non-woven abrasive pads. In this study, it was found that the best suitable conditions of mirror-like surface polishing were that the electrode density was 0.1A/$\textrm{cm}^2$, the applied pressure 1.5kgf/$\textrm{cm}^2$, the feed rate 0.5mm/rev, and the rotoation velocity of workpiece 80rpm, and that the surface roughness was reduced in this conditions.