• Title/Summary/Keyword: 자기연마가공

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Study on Characteristics of EP-MAP Hybrid Machining by Optimization of Magnetic Flux Density (자기력 최적화에 따른 전해-자기 복합가공의 특성 평가에 관한 연구)

  • Park, Chang Geun;Kwak, Jae Seob
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.37 no.3
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    • pp.319-324
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    • 2013
  • In this study, an EP (electro-polishing)-MAP (magnetic abrasive polishing) hybrid process was developed as a precision finishing process. To evaluate the characteristics of this EP-MAP hybrid process, a series of experiments were carried out using various working gaps, current densities, and electrolyte concentrations. As a result, $NaNO_3$ was found to be very suitable as the electrolyte of the hybrid process because there was no electrochemical reaction with the CNT-Co composite. Moreover, an increase in the magnetic flux density affected the liquidity of the electrolyte and prevented it from flowing into the CNT-Co composite powder. For that reason, the lower liquidity of the electrolyte increased the thermal energy on the surface of the workpiece.

Comparison of Characteristics of Texture and Groove Precision Lapping Plate by Measuring Frictional Forces (마찰력 측정을 이용한 홈(Groove) 및 임의패턴 초정밀 연마판의 특성 비교)

  • Loh, Byoung-Gook
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.5 no.4
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    • pp.21-26
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    • 2006
  • Characteristics of texture and groove precision lapping plate are experimentally investigated by Measuring frictional forces. It is found that the frictional coefficient decreases as the embedding of diamond particles progresses. The groove precision lapping plate with concentric micro-channels indicates superior capability in embedding micrometer-sized diamond particles and uniformity in diamond embedding compared with the texture precision lapping plate with a series of circular micro-channels.

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Deburring using Magnetic Abrasive Machining (자기연마법을 이용한 Deburring)

  • Yeo, Woo-Seok;Lee, Choong-Seok;Chae, Seung-Su;Choi, Hwan;Lee, Jong-Chan
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.5 no.1
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    • pp.13-18
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    • 2006
  • The magnetic abrasive machining has been developed as a new finishing technology to obtain a fine surface of workpiece. In this paper, a static magnetic field method and a magnetic abrasive brush which has many technical advantages, are applied for the magnetic abrasive machining. In the experiment, some items such as finishing time, ratio of the magnetic abrasives to Fe-powder, motor revolutions per minute, and motor ratio revolutions per minute are tested. The results of this study have shown the fact that the burr height is mostly affected by the finishing time and the abrasive ratio. Also, it has been found that the magnetic abrasive machining is a possible new technology for the deburring.

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Magnetic Abrasive Polishing and Its Application (초정밀 자기연마 가공 기술과 최근 연구)

  • Kwak, Tae-Soo;Kwak, Jae-Seob
    • Journal of the Korean Society for Precision Engineering
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    • v.29 no.3
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    • pp.266-272
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    • 2012
  • This paper has aims to share fundamental knowledge for magnetic abrasive polishing and to mainly introduce recent research results. In order to enhance a magnetic flux density for nonferrous materials, advanced magnetic abrasive polishing system which is called 2nd generation system was established by electro-magnet array table, and the effectiveness of the electromagnet array table was evaluated in real polishing experiments. To increase adhesiveness of the abrasives in high speed polishing, a silicone gel agent was proposed and carbon nanotube particles as new magnetic abrasives were applied in the magnetic abrasive polishing. In addition, a strategy for optimal step-over determination by heuristic algorithm was introduced for applying large size workpiece. Curved surfaces having a uniform radius were simulated and tested with installed electro-magnet array table.

STS304 파이프 내면의 초정밀 자기연마

  • 심재환;김희남;윤여권
    • Proceedings of the Korean Institute of Industrial Safety Conference
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    • 2001.11a
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    • pp.179-185
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    • 2001
  • 산업의 급속한 발달과 함께 초정밀 가공분야의 신기술 개발이 활발히 진행되고 있다. 최관 자동화 기계, 반도체, 원자력, 의료장비, 항공우주 산업 등의 분야에 사용되는 파이프와 실린더 등의 내면을 정밀하고 신속하게 가공하는데 있어서 여러 가지 기술적인 어려움으로 인해 기계 장비 및 가공효율을 저하시키는 요인이 되고 있다.(중략)

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Control of Polarity by Magnetic Array Table in Magnetic Abrasive Polishing Process (자기연마가공에서 마그네틱 어레이 테이블에 의한 극성 제어)

  • Gang, Han-Sung;Kim, Tae-Hui;Kawk, Jae-Seob
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.34 no.11
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    • pp.1643-1648
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    • 2010
  • It is very difficult to polish non-magnetic materials by the magnetic abrasive polishing (MAP) process because magnetic force is required for MAP, but the magnetic force for non.magnetic materials is low. In this study, we aimed to develop a magnetic array table and control the magnetic polarity such that the magnetic force can be increased for the MAP of non-magnetic materials. The newly designed magnetic array table has 32 electro magnets, and the magnetic polarity of each electro-magnet can be easily controlled by changing the electric polarity. It was analytically verified that the magnetic flux density of non-magnetic materials can be varied by varying the applied magnetic polarity.

비구면의 시대 도래

  • 한국광학기기협회
    • The Optical Journal
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    • s.91
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    • pp.72-75
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    • 2004
  • 비구면의 사용으로 광학 설계자들은 최소의 렌즈로 보다 고성능의 광학계를 구현할 수 있게 되었다. 그러나 고정밀 비구면 렌즈는 제작이 까다롭고 비용이 많이 들기 때문에 특별한 용도로만 사용되고 있다. 최근 몇 년 사이에 전통적인 가공 방법과 비교하여 많은 장점을 가지고 있는 자기유동연마(magnetorheolpgical finishing)라는 새로운 비구면 가공기술이 개발되었다. 이 기술은 비구면의 장점을 더욱 다양하게 활용할 수 있도록 하는 첨단의 정밀

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Determination of Curvature Radius of Magnetic Tool Using Weighted Magnetic Flux Density in Magnetic Abrasive Polishing (자속밀도 가중치에 의한 자유곡면 자기연마 공구곡률 선정)

  • Son, Chul-Bae;Ryu, Man-Hee;Kwak, Jae-Seob
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.12 no.3
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    • pp.69-75
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    • 2013
  • During the magnetic abrasive polishing of a curved surface, the improvement in surface roughness varies with the maximum value and distribution of magnetic flux density. Thus, in this study, the magnetic flux density on the curved surface was simulated according to curvature radii of magnetic tool. As a result of the simulation, the 14.5mm of the magnetic tool had a higher maximum magnetic flux density and it showed a large weighted magnetic flux density. The weighted magnetic flux density means the highest value for the magnetic flux density in the curvature of the magnetic tool. From the experimental verification, the better improvement in surface roughness was observed on wider area at the 14.5mm radius of the magnetic tool than other radii.

Deburring Technology of Vacuum Plate for MLCC Lamination Using Magnetic Abrasive Polishing and ELID Process (MLCC 적층용 진공척의 자기연마와 ELID연삭을 이용한 미세버 제거 기술)

  • Lee, Yong-Chul;Shin, Gun-Hwi;Kwak, Tae-Soo
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.14 no.3
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    • pp.149-154
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    • 2015
  • This study has focused on the deburring technology of a vacuum plate for MLCC lamination using electrolytic in-process dressing (ELID) grinding, and the magnetic-assisted polishing (MAP) process. The surface of the vacuum plate has many micro-holes for vacuum suction. They are easily blocked by the burrs created in the surface-flattening process, such as the conventional grinding process. In this study, the MAP process, the ELID grinding process, and an ultrasonic vibration table are examined to remove the micro-burrs that lead to the blockage of the holes. In the results of the experiments, the MAP process and ELID grinding technology showed significant improvements of surface roughness and deburring performance.