• Title/Summary/Keyword: 임의형상제작

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Development of Measurement mechanism of Laser Beam Spot size for Industrial SFF system (산업용 SFF 시스템에서 Laser Beam Spot size 측정 메커니즘 개발)

  • Bae, Sung-Woo;Kim, Dong-Soo;Choi, Kyung-Hyun
    • Proceedings of the KSME Conference
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    • 2007.05a
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    • pp.1383-1388
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    • 2007
  • Accuracy and processing time are very important factors when the desired shape is fabricated with Selective Laser Sintering (SLS), one of Solid Freeform Fabrication (SFF) systems. In a conventional SLS process, laser spot size is fixed during laser exposing on the sliced figure. Therefore, it is difficult to accurately and rapidly fabricate the desired shape. In this paper, to deal with those problems an SFF system having ability of changing spot size is developed. The system provides high accuracy and optimal processing time. Specifically, a variable beam expander is employed to adjust spot size for different figures on a sliced shape. Finally, Design and performance estimation of the SFF system employing a variable beam expander are achieved and the mechanism will be addressed to measure the real spot size generated from the variable beam expander.

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Development of New Polymer Powders for the Industrial SFF system by using SLS Process (SLS 공정을 이용한 산업용 SFF 시스템용 신소재 고분자분말 개발)

  • Bang, Young-Kil;Choi, Ki-Seop;Park, Chang-Hyun;Kim, Hyung-Il;Lim, Byung-Seok;Kim, Dong-Soo
    • Proceedings of the KSME Conference
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    • 2007.05a
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    • pp.1404-1409
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    • 2007
  • Polymers for laser sintering were needed in order to fabricate the articles with the three-dimensional duplication equipment of SLS (selective laser sintering) process. The thermal properties, particle size, distribution, and shape of polymer powder had a close relation with the processibility of laser sintering. In this study, we prepared new polymer powders with uniform size and higher bulk density by wet process. Wet process consists of several finely-controlled steps such as dissolution, nucleation, propagation and crystallization. Several additives were added to improve the thermal, rheological, and flow properties.

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A Study on the Implementation of an Agile SFFS Based on 5DOF Manipulator (5축 매니퓰레이터를 이용한 쾌속 임의형상제작시스템의 구현에 관한 연구)

  • Kim Seung-Woo;Jung Yong-Rae
    • Journal of the Institute of Electronics Engineers of Korea SC
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    • v.42 no.1
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    • pp.1-11
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    • 2005
  • Several Solid Freeform Fabrication Systems(SFFS) are commercialized in a few companies for rapid prototyping. However, they have many technical problems including the limitation of applicable materials. A new method of agile prototyping is required for the recent manufacturing environments of multi-item and small quantity production. The objectives of this paper include the development of a novel method of SFFS, the CAFL/sup VM/(Computer Aided Fabrication of Lamination for Various Material), and the manufacture of the various material samples for the certification of the proposed system and the creation of new application areas. For these objectives, the technologies for a highly accurate robot path control, the optimization of support structure, CAD modeling, adaptive slicing was implemented. However, there is an important problem with the conventional 2D lamination method. That is the inaccuracy of 3D model surface, which is caused by the stair-type surface generated in virtue of vertical 2D cutting. In this paper, We design the new control algorithm that guarantees the constant speed, precise positioning and tangential cutting on the 5DOF SFFS. We develop the tangential cutting algorithm to be controlled with constant speed and successfully implemented in the 5DOF CAFL/sup VM/ system developed in this paper. Finally, this paper confirms its high-performance through the experimental results from the application into CAFL/sup VM/ system.

Development of Industrial SFF System using Dual Laser (듀얼 레이저를 이용한 산업용 SFF 시스템의 개발)

  • Kim D.S.;Bae S.W.;Kim C.H.;Choi B.O.;Choi K.H.
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2006.05a
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    • pp.193-194
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    • 2006
  • A solid freeform fabrication (SFF) system using selective laser sintering (SLS) is currently recognized as a leading process and SLS extends the applications to machinery and automobiles due to the variousmaterials employed. In order to develop a more elaborate and rapid system for fabricating large objects compared to existing SLS, this study employs a new selective dual-laser sintering (SDLS) process. Also, this paper will address development of an SFF system which employs the dual laser system and the unique scanning device. Experiments were performed to evaluate the effect of a scanning path and fabrication parameters on sintering process and to fabricate the various 3D objects using polymer powder.

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Development of A New Fourier Transform Lithography Method in Nano Meter Scale (새로운 나노미터급 프리어 변환 리소그래피법 개발)

  • Kim Chang Kyo;Hong Chinsoo;Lee Eui Sik;Park Sung Hoon
    • Proceedings of the KAIS Fall Conference
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    • 2005.05a
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    • pp.125-127
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    • 2005
  • 나노미터 크기의 임의형상 패턴을 형성하기 위해서 새로운 프리어 변환 리소그래피법을 개발하였다. 나노미터급 리소그래피에서 자외선과 엑스레이 같은 전자기파가 나노미터 크기로 형상을 새긴 마스크 위에 조사되면 회절현상이 발생하여 불명확한 패턴을 얻게 된다. 극자외선을 사용하지 않고도 상대적으로 긴 파장의 레이저빔을 특수하게 제작된 마스크를 통해 볼록렌즈에 조사할 경우에 프리어 평면이라 알려진 평면위에 나노미터 크기의 패턴을 형성할 수 있다는 것을 증명하였다. 이 방법은 매우 단순한 장치로 구성할 수 있다는 장점을 가질 수 있다.

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Generation of Lens surface by moving mask lithography (가변 속도 이동식 마스크를 이용한 렌즈 곡면 형성)

  • Lee Joon-Sub;Park Woo-Jae;Song Seok-Ho;Oh Cha-Hwan;Kim Pill-Soo
    • Korean Journal of Optics and Photonics
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    • v.16 no.6
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    • pp.508-515
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    • 2005
  • We propose a fabrication method for refractive lens by variable velocity moving mask lithography and slit pattern. Distribution of exposure dose should be controlled for the curved photoresist surface that works as a refractive surface. We analyze theoretically the distribution of exposure dose by change of moving velocity, moving direction of mask and the shape of mask pattern, and confirm for the curved surface experimentally. The lens could have sag height of a few of hundreds ${\mu}m$, by using thick photoresist or Deep RIE process.

Fabrication of the Finestructured Alumina Sintering Materials by Replication Method (전사 방법에 의한 미세구조를 가지는 알루미나 패턴 소결체의 제작)

  • Kim, Hong-Dae;Kim, Eok-Soo;Lee, Man-Sig
    • Proceedings of the KAIS Fall Conference
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    • 2010.11b
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    • pp.947-949
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    • 2010
  • 임의 형상의 미세구조 패턴의 형성기술은 광전자 공학부터 생물학적 적용까지 넓은 분야에서 폭발적인 잠재력을 가지고 있다. 그러나 많은 패턴 형성에 관한 연구는 제작 프로세서 비용이 높아 일부의 기능성 반도체 디바이스 혹은 유기물 광학 미디어등에 한정 되고 있으며 고온 구조용 세라믹스에 적용은 거의 예가 없는 실정이다. 최근 들어 MEMS, 고온내열 부재, 광학부재에 관한 연구의 진전과 함께 고온 구조부재의 표면에 미세구조를 부여하는 연구의 니즈가 높아지고 있다. 이에 본 연구에서는 폴리 비닐 알콜(PVA)과 금형(석영 몰드)의 이형성이 높은 것에 착안하여 특단의 장치를 이용하지 않고 간단한 전사 방법으로 알루미나 소결체에 미세구조 부여를 시험하였다.

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Development of a Chameleonic Pin-Art Equipment for Generating Realistic Solid Shapes (실감 입체 형상 생성을 위한 카멜레온형 핀아트 장치 개발)

  • Kwon, Ohung;Kim, Jinyoung;Lee, Sulhee;Kim, Juhea;Lee, Sang-won;Cho, Jayang;Kim, Hyungtae
    • Journal of Broadcast Engineering
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    • v.25 no.4
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    • pp.497-506
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    • 2020
  • A chameleonic surface proposed in this study was a pin-art and 3D display device for generating arbitrary shapes. A smooth and continuous surface was formed using slim telescopic actuators and high-elasticity composite material. Realistic 3D shapes were continuously generated by projecting dynamic mapping images on the surface. A slim telescopic actuator was designed to show long strokes and minimize area for staking. A 3D shape was formed by thrusting and extruding the high-elasticity material using multiple telescopic actuators. This structure was advantageous for generating arbitrary continuous surface, projecting dynamic images and lightening weight. Because of real-time synchronization, a distributed controller based on EtherCAT was applied to operate hundreds of telescopic actuators smoothly. Integrated operating software consecutively generated realistic scenes by coordinating extruded shapes and projecting 3D image from multiple projectors. An opera content was optimized for the chameleon surface and showed to an audience in an actual concert.

H-Anim-based Definition of Character Animation Data (캐릭터 애니메이션 데이터의 H-Anim 기반 정의)

  • Lee, Jae-Wook;Lee, Myeong-Won
    • Journal of KIISE:Computing Practices and Letters
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    • v.15 no.10
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    • pp.796-800
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    • 2009
  • Currently, there are many software tools that can generate 3D human figure models and animations based on the advancement of computer graphics technology. However, we still have problems in interoperability of human data models in different applications because common data models do not exist. To address this issue, the Web3D Consortium and the ISO/IEC JTC1 SC24 WG6 have developed the H-Anim standard. However, H-Anim does not include human motion data formats although it defines the structure of a human figure. This research is intended to obtain interoperable human animation by defining the data for human motions in H- Anim figures. In this paper, we describe a syntactic method to define motion data for the H-Anim figure and its implementation. In addition, we describe a method of specifying motion parameters necessary for generating animations by using an arbitrary character model data set created by a general graphics tool.

Behavior of Orthotropic Composite Plate Due to Random Poisson's Ratio (직교이방성 복합적층구조의 거동: 포아송비의 임의성에 의한 영향)

  • Noh, Hyuk-Chun
    • Journal of the Computational Structural Engineering Institute of Korea
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    • v.22 no.6
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    • pp.627-637
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    • 2009
  • Composite materials have been employed in the various engineering applications due to high mechanical performances including high strength-weight ratio and high degree of free formability. Due to complex manufacturing process, however, it can have intrinsic randomness in the material constants which affect the deterministic behavior of the composite structures. In this study, we suggest a formulation for stochastic finite element analysis considering the spatial randomness of Poisson's ratio. Considering the reciprocal relation between elastic moduli and Poisson's ratios in the two mutually orthogonal axes, one of two values of Poisson's ratio can be expressed in terms of the other. Using this, the relation between stress resultants and strains is derived in the ascending order of power of the stochastic field function, which can be directly used in the formulation to obtain the coefficient of variation of responses. The adequacy of the proposed scheme is demonstrated by comparison with the results of Monte Carlo analysis.