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Production of solar grade silicon by using metallurgical refinement (야금학적 정련 통합 공정을 이용한 태양전지용 실리콘 제조 기술)

  • Jang, Eunsu;Park, Dongho;Moon, Byung Moon;Min, Dong Jun;Yu, Tae U
    • 한국신재생에너지학회:학술대회논문집
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    • 2011.11a
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    • pp.54.2-54.2
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    • 2011
  • 야금학적 정련 공정 중 슬래그 처리, 일방향 응고, 플라즈마-전자기유도용해 공정을 적용한 태양전지용 실리콘 제조 기술에 관한 연구를 수행하였다. 원소재인 금속급 실리콘을 제조하기 위해원재료로 규석, 코크스(Cokes), 숯, 그리고 우드칩(Wood chip)을 사용하였으며, 150kW급 DC 아크로(Arc furnace)를 이용하여 순도 99.8% 금속급 실리콘을 제조하였다. 제조된 용융 상태의 금속급 실리콘은 슬래그와 반응시켜 불순물을 제거하였다. SiO2-CaO-CaF2 계의 슬래그를 이용하였으며, 금속급 실리콘과 슬래그의 질량비 및 반응 시간에 따른 실리콘 불순물 특성을 평가하였다. 이후 고액 계면이 제어 가능한 일방향 응고 장치를 이용하여 금속불순물을 제거하였다. 고액상태의 온도 조건 및 응고 시간에 따른 불순물 농도 변화를 평가하였으며, 순도 6N급의 실리콘을 제조하였다. 마지막 공정으로 스팀 플라즈마 토치와 냉도가니가 적용된 전자기 유도 용해장치를 이용하여 붕소와 인을 제거하였다. 플라즈마 토치 가스로는 아르곤, 스팀, 수소를 이용하였다. 붕소와 인의 제거율은 각각 94%와 96%를 달성하였으며, 최종 순도 6N급의 실리콘을 제조하였다.

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Advanced Treatment of Swine Wastewater using Hybrid-process (복합형 공정을 이용한 양돈폐수의 고도처리)

  • Kim, Choong-Gon;Kang, Seon-Hong;Shin, Hyun-Gon
    • Journal of the Korea Organic Resources Recycling Association
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    • v.12 no.3
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    • pp.126-133
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    • 2004
  • This study is performed to examine the removal efficiency of organic materials,$NH_4-N$ and P in Swine-Wastewater Treatment using Hybrid-process. It named SBR process, Hybrid-process as RunI(SBR), and Run II(Struvite Tank-SBR), and compared the removal efficiency of each Run. The removal efficiency of the organic materials in each Run is like this; In Run I, TS, VS and COD was 43%, 39%, and 70%, respectively. And in Run II, TS VS, and COD was 52%, 52%, and 82%, respectively. It shows that the removal efficiency of Run II using Strutive Tank is higher. And as for the removal efficiency of $NH_4-N$ and T-P in each Run, Run II using Strutive Tank was 90% and 57%, higher than 56% and 49% of RunI. Especially for $NH_4-N$, Run II showed much higher efficiency, and this proved that Strutive Tank was very efficient process of all for the removal of N and P. As a result of this study, Hybrid-process that combines Strutive Tank and SBR is proved to be a very good process in Swine Wastewater Treatment.

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$CO_2$ Removal Process Case Studies and Plant Performance Analysis for 300MW IGCC Power Plant (300MW 급 IGCC Power Plant $CO_2$ 제거공정의 Case Studies 및 Plant 성능 영향 분석)

  • Jeon, Jinhee;Yoo, Jeongseok;Paek, Minsu
    • 한국신재생에너지학회:학술대회논문집
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    • 2011.11a
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    • pp.71.2-71.2
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    • 2011
  • 300MW 급 태안 IGCC 가스화 플랜트 및 기존 발전소에 CCS 를 설치할 경우에 대해 기술 타당성 검증을 목적으로 CCS 모델링을 수행하였다. CCS Case Studies 는 플랜트 운전부하에 따른 $CO_2$ 제거율, $H_2S$ 제거율, 소모동력 범위 등 플랜트 성능을 예측할 수 있다. Case Studies 결과를 활용하여 설계된 CCS 설비 용량이 운전범위에 적합한지를 판단할 수 있고 과잉 설계되었을 경우 플랜트 건설비를 절감할 수 있다. IGCC 가스화 플랜트에서 생산되는 합성가스의 $CO_2$ 분압, 목표 $CO_2$ 제거율, 경제성을 기준으로 적합한 CCS 공정을 판단한 결과 Selexol 공정이 선정되었다. Selexol 공정은 고압, 고농도의 산성가스 제거에 적합하며 다른 물리적 용매인 Rectisol 공정에 비해 건설비용이 경제적이고 화학 흡수제인 아민과 비교하여 운전 온도 범위가 넓다. CO, $H_2O$$CO_2$, $H_2$ 로 전환하는 Water Gas Shift Reaction (WGSR) 공정은 Co/Mo 촉매 반응기로 구성되었고 Selexol 공정은 $H_2S$ Absorber, $H_2S$ Stripper, $CO_2$ Absorber, $CO_2$ Flash Drum 로 구성되었다. WGSR+Selexol 모델링은 Wet Scrubber 후단의 합성가스 (40.5 bar, $136{\sim}139^{\circ}C$) 를 대상으로 하였다. WGSR+Selexol 공정 운전 조건 변화 [Process Design Case(PDC), Equipment Design Case(EDC), Turndown Design Case(TDC)] 에 따른 플랜트 모델링 결과를 비교분석 하였다. 주요 분석 내용은 WGSR 설비에서의 CO 의 $CO_2$ 전환 효율, Selexol 설비에서 $CO_2$ 제거 효율, $H_2S$ 제거 효율이다. 모델링 결과 WGSR 설비에서의 CO 의 $CO_2$ 로의 전환율 99.1% 이상, Selexol 설비에서 $CO_2$ 제거율은 91.6% 이상, $H_2S$ 제거율 100%이었다. CCS 설비 설치에 따른 플랜트 성능 영향을 분석하기 위해서 CCS 설비의 Chiller, Compressor, Pump 소비동력을 계산하였다. 모델링 결과 Chiller 는 2.6~8.5 MWth, Compressor 는 3.0~9.6 MWe, Pump 는 1.4~3.0 MWe 범위 이었다. 플랜트 로드가 50%인 TDC 소모동력은 플랜트 로드가 100%인 PDC 소모동력의 절반 수준이었다. 합성가스를 WGS+Selexol 공정을 통해 수소가스로 전환시키면 가스터빈 연료가스의 Lower Heating Value (LHV) 값이 평균 11.5% 감소하였다.

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Effect of Magnesium and Calcium Ions on the Phosphorus Removal by Aluminium Coagulation (마그네슘 및 칼슘 이온이 알루미늄 응집에 의한 인 제거에 미치는 영향)

  • Tian, Dong-Jie;Lee, Beom;Lee, Young-Ju;Jun, Hang-Bae
    • Journal of Korean Society of Environmental Engineers
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    • v.33 no.4
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    • pp.231-236
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    • 2011
  • The effects of magnesium and calcium ions on phosphorus removal by aluminium coagulation were investigated with various jar tests using settled raw sewage. Maximum TP (total phosphate) removal occurred at pH around 5~6 with aluminium coagulation, and it decreased above pH 6. TP and $H_nPO_4^{n-3}$ removal efficiencies, however, were kept above 95% at pH above 6 by adding the divalent metallic ions like magnesium or calcium ions on aluminium coagulation process. At molar ratio of Al/P ($Al^{3+}/H_nPO_4^{n-3}$) above 3, TP removal efficiency was as high as 80%, and residual TP less than 0.2 mg/L occurred at Al/P ratio above 6. TP removal efficiency was improved by adding magnesium or calcium ions and the optimum $Al^{3+}/Mg^{2+}$ and $Al^{3+}/Ca^{2+}$ ratios were about 2. The required dose of aluminium coagulant was reduced for equivalent amount of TP removal by adding magnesium or calcium ions, as a result sludge generation was also reduced.

Study on Phosphorus Removal in the Secondary Effluent by Flotation Using Microbubble Liquid Film System (미세기포 액막화 부상법을 이용한 하수 2차 처리수의 인 제거에 관한 연구)

  • Lee, Shun-Hwa;Kang, Hyun-Woo;Lee, Se-Han;Kwon, Jin-Ha;Jung, Kye-Joo
    • Journal of Korean Society of Environmental Engineers
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    • v.34 no.1
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    • pp.42-48
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    • 2012
  • In this study, experiment on phosphorus removal was performed by using microbubble liquid film flotation tank with microbubble module. After dissolving gas and liquid in dissolving tank, microbubble liquid film system created microbubbles in equal size under fixed low pressure. After being passed through $A_2O$ and m-$O_3$ process, secondary treatment wastewater was used as influent in phosphorus removal process. When the T-P concentration of influent was 2.89 mg/L, alum(8%, 30 mg/L) was injected into a microbubble flotation tank, the treatment resulted 94% of T-P removal rate. Remaining T-P concentration was less than 0.2 mg/L, which is in accord with the effluent quality standard. Seasonal variations in water temperature showed no differences in T-P removal property. When the inflow concentration of SS was 1.0 mg/L or more, it served as coagulation nuclei in the coagulation process. In that condition, average T-P removal rate was higher than 97%. When 50% of floated scum was returned, coagulator Al included in scum assisted the injected coagulator and maximized the coagulation efficiency of pollutant. In such treatment, the T-P concentration was measured as 0.18 mg/L and satisfied the outflow water quality standard, which is 0.2 mg/L or less.

A comparative study on the carbon dioxide removal capability between the processes using physical solvent and membrane process (이산화탄소 제거공정에서 물리 흡수제를 사용한 공정과 멤브레인을 사용한 공정 사이의 비교 연구)

  • Kang, Jinjin;Noh, Jaehyun;Ahn, June Shu;Cho, Jungho
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.14 no.12
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    • pp.6590-6596
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    • 2013
  • Carbon dioxide should be removed to increase the productivity of dimethyl ether(DME) from the DME manufacturing process. In this study, carbon dioxide can be removed using a physical absorbent through a solvent absorption method and membrane separation method. After performing the simulation for the carbon dioxide removal process, the energy consumption of the processes was compared. Methanol was used as a physical absorbent for the rectisol process, dimethyl ethers of polyethylene glycol for the Selexol process and N-methyl pyrrolidone for the Purisol process. By performing the simulation for each process, the energy consumption was compared. The Purisol process had the lowest energy consumption, followed in order by the Selexol process, Rectisol process and Membrane process. Therefore, the Purisol process was the most suitable method for the carbon dioxide process in the DME manufacturing process.

Organic Carbon, Nitrogen and Phosphorus Removal in High-concentration Organic Wastewater using the Media attached Microorganism (미생물 접촉재를 이용한 고농도 유기폐수의 유기물 및 질소 ${\cdot}$ 인 제거)

  • Kim, Pan-Soo;Son, Han-Hyung;Lee, Sang-Ho
    • Proceedings of the KAIS Fall Conference
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    • 2007.05a
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    • pp.299-302
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    • 2007
  • 본 연구는 하 ${\cdot}$ 폐수 중의 유기물뿐만 아니라 질소, 인을 생물학적으로 제거하는 실험을 수행하였다. 공정 내 미생물의 유실을 방지하고 미생물이 고농도 상태로 유지 가능한 부착성장의 한 공법인 RBC에 끈상 나선형 미생물 접촉재를 설치한 반웅기를 이용하였다. 원수는 Glucose 1,800 mg/L, $NH_{4}Cl$ 500 mg/L, $KH_{2}PO_{4}$ 5mg/L를 혼합한 인공폐수를 제조하여 공정에 주입하였고, 그 결과 각각 미생물이 폐수에 적응하는 단계인 Period 1에서는 각 수질 분석 항목의 농도가 점차적으로 감소하는 경향을 보였으며, 정상상태라고 판단한 Period 2에서는 최종적으로 유입수에 대한 유출수의 제거율은 각각 $TCOD_{Cr}$ 94%, BOD 87%, T-N 85%, T-P 89%의 결과를 나타내었다.

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Simultaneous Removal of Nitrogen and Phosphorus by Rotating Biological Activated Carbon Process (회전생물활성탄[RBAC] 공정을 이용한 질소.인의 동시 제거)

  • Nam, Beom-Sik;Lee, Yeong-Ho;Jo, Mu-Hwan
    • KSBB Journal
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    • v.14 no.5
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    • pp.606-610
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    • 1999
  • The purpose of this study was to develop and evaluate rotating biological activated carbon(RBAC) process for nitrogen and phosphorus removal with increasing loading rate. The removal efficiency of $NH_4^+$-N was observed to be higher than 96.5% at all runs, and the relative stable levels of effluent $NH_4^+$-N, $NO_2^-$-N, $NO_3^-$-N could be maintained. The removal efficiency of T-N was observed to be higher than 90%, except RUN 1. The T-P removal efficiency was kept between 32.7% and 49.8%, and the amount of biomass was kept between 269 mg/g support and 473 mg/g support with varying loading rate.

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