• 제목/요약/키워드: 이온플레이팅

검색결과 79건 처리시간 0.03초

AIP 코팅법에서 로의 온도가 초경합금의 TiN 코팅층 성질에 미치는 영향 (Effect of Furnace Temperature on the Property of TiN-Coated Layer on Hard Metal by Arc Ion Plating)

  • 김해지;전만수;김남경
    • 한국공작기계학회논문집
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    • 제15권1호
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    • pp.49-55
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    • 2006
  • The effect of coating temperature with regard to surface properties of TiN-coated layer on hard metal(WC-Co) are experimentally investigated. Hardness, surface roughness, TiN coating thickness and adsorption force were measured in order to evaluate the effect of coating temperature. The two-way ANOVA method is used in order to evaluate the experimental data. In AIP processing, It is concluded that the furnace temperature in the range of $400^{\circ}C\~500^{\circ}C$ affected to a little increasing the number of production with the coating temperature.

이온 플레이팅용 장수명 플라즈마 건 장치의 개발 (Development of a Plasma Gun System for Ion Plating with Long Lifetime)

  • 최영욱
    • 전기학회논문지
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    • 제57권1호
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    • pp.78-81
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    • 2008
  • A hollow cathode which has extremely stable discharge characteristic has been developed. This is composed of the two separated lanthanum hexaboride(LaB6) of a disk type in the tube as the electron emitters. The way of design is of great advantage to extend the surface discharge area of the LaB6, which is also useful for optimal fixing of the LaB6. The hollow cathode is capable of producing 30 kW(100 V, 300 A) of power continuously. Because the generated plasma beam with the high temperature(above $3000^{\circ}C$) from the hollow cathode passes through the center hole of the two intermediate electrodes, it is designed with the high temperature material of the tungsten and the suitable structure of the water cooling. The combinations of the hollow cathode and the two intermediate electrodes are practically useful for the ion plating plasma beam source.

강 기판위에 이온 플레이팅된 TiCrN 박막의 산화기구 (Oxidation Mechanism of TiCrN Coatings Ion-plated on Steel Substrate)

  • 이동복;김기영
    • 한국재료학회지
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    • 제13권7호
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    • pp.420-423
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    • 2003
  • Coatings of TiCrN ion-plated on a steel substrate was oxidized at $800^{\circ}C$ in air, and their oxidation mechanism was presented. During oxidation, substrate elements and Ti and Cr in the coating always diffused outwardly to form the oxide scale. Simultaneously, oxygen from the atmosphere diffused inward1y to react with Ti and Cr to form $TiO_2$and $Cr_2$$O_3$, respectively. Also, the counter-diffusion of cations and oxygen resulted in some oxygen dissolution in the unoxidized TiCrN coating, and Fe dissolution in the oxide scale. When the Ti content in the coating was high, the $TiO_2$-forming tendency was strong, while when the Cr content was high, the $Cr_2$$O_3$-forming tendency was strong.

플라즈마 화학증착법, 이온 플레이팅법 및 반응성 스퍼터링법에 의해 증착된 TiN 박막의 특성 비교 연구 (A Comparative Study on the Characteristics of TiN Films Deposited by Plasma-Assisted CVD, Ion Plating and Reactive Sputtering)

  • 안치범;정병진;이원종;천성순
    • 한국세라믹학회지
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    • 제31권7호
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    • pp.731-738
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    • 1994
  • TiN films were deposited on high speed steels by plasma assisted chemical vapor deposition (PACVD), cathode arc ion plating (CAIP) and reactive magnetron sputtering (RMS). The properties of the films deposited by the three different methods were compared. The preferred oriented plane of PACVD-TiN is (200) and those of CAIP-TiN and RMS-TiN are (111). PACVD-TiN shows a dome surface and a microstructure having small grains. CAIP-TiN shows the highest microhardness and the best adhesion strength of the three because it has a dense microstructure and an ill-defined interface. But is shows the greatest surface roughness due to the Ti droplet created by the arc. RMS-TiN shows a microstructure having large voids so that its properties in microhardness and adhesion are the worst of the three.

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AIP법에서 증착시간이 SM45C 강의 TiN 코팅층 성질에 미치는 영향 (Effect of Deposition Time on the Properties of TiN-coated Layer of SM45C Steel by Arc Ion Plating)

  • 김해지
    • 한국기계가공학회지
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    • 제10권5호
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    • pp.44-50
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    • 2011
  • The effect of deposition time in arc ion plating on surface properties of the TiN-coated SM45C steel is presented in this paper. The surface roughness, micro-particle, micro-hardness, coated thickness, atomic distribution of TiN, and adhesion strength are measured for various deposition times. It has been shown that the deposition time has a considerable effect on the micro-hardness, the coated thickness, and the atomic distribution of TiN of the SM45C steels but that it has little influence on the surface roughness and adhesion strength.

이온 플레이팅법에 의한 내식 박막의 제작과 부식방식 메카니즘 (Preparation of corrosion-resistive thin films by ion plating method and their corrosion protection mechanism)

  • 이경희;배일용;김기준;문경만;이명훈
    • 한국마린엔지니어링학회:학술대회논문집
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    • 한국마린엔지니어링학회 2006년도 전기학술대회논문집
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    • pp.285-286
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    • 2006
  • Magnesium is the lightest of all the structural metals having density of 1.74. It is approximately 2/3 lighter than aluminium, l/4 lighter than titanium alloy and 1/5 lighter than iron. Among the light-weight alloys, magnesium and its alloys show a good possibility for high performance aerospace and automotive applications, however the widespread use of magnesium alloys has been limited mainly by its poor oxidation and corrosion resistance. In this work, corrosion-resistive thin films were prepared onto the magnesium alloy substrate(AZ91D) by environmental friendly coating technique, ion plating method. And their corrosion protection mechanism were analyzed.

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TiN코팅 공정 개선에 의한 1Cr-1Mo-0.25V 강재의 피로강도 특성 (Fatigue Strength Characteristics of 1Cr-1Mo-0.25V Steel by Improved TiN Coated Processes)

  • 서창민;김경렬
    • 한국해양공학회지
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    • 제11권4호
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    • pp.49-60
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    • 1997
  • This paper deals with the effect of coating layer on the fatigue strength of TiN coated 1Cr-1Mo-0.25V steel prepared by using the arc ion plating (AIP) process, in which it was characterized by the presence of extractor grid (ion filter). The rotary bending fatigue tests were carried out under room air conditions, and the fatigue crack initiation and growth bwhavior were observed by using plastic replica method. As experimental results, it was found that the obvious improvement of fatigue life at lower stress region was confirmed in TiN coated specimen processed with ion filter. It was also exlained that the increase of fatigue life in the case of an improved AIP process with ion filter was attributed to the retardation of crack initiation of the substrate surface due to hard coating layer, more densly formed with the reduced size and density of droplets.

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아크이온 플레이팅법으로 WC-Co에 증착된 TiN 및 TiAlN박막의 충격특성 비교 (Comparative study on impact behavior of TiN and TiAlN coating layer on WC-Co substrate using Arc ion Plating Technique)

  • 윤순영;류정민;윤석영;김광호
    • 한국표면공학회지
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    • 제35권6호
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    • pp.408-414
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    • 2002
  • TiN and TiAlN coating layer were deposited on WC-Co steel substrates by an arc ion plating(AIP) technique. The crystallinity and morphology for the deposited coating layers were characterized by X-ray diffraction (XRD) and scanning electron microscopy (SEM). The impact behaviors of the deposited TiN and TiAlN coating layer were investigated with a ball-on-plate impact tester. Beyond $10^2$ impact cycle, TiAlN coating layer showed superior impact wear resistance compared to TiN coating layer. On the other hand, both TiN and TiAlN coating layers started to be partially failed between $10^2$ and $10^3$ impact cycle. Above $10^3$ impact cycle, TiN and TiAlN coating layers showed similar impact behavior because of the substrate effect.

음극아크 이온 플레이팅법에 의한 공구강상의 TiN 피막의 내마모 특성에 관한 연구 (A Study on the Wear Resistance Behaviors of TiN Films on Tool Steels by Cathode Arc Ion Plating Method)

  • 김강범;정창준;백영남
    • 한국표면공학회지
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    • 제28권6호
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    • pp.343-351
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    • 1995
  • Titanium nitride films have been prepared on various substrates (silicon wafer, HSS) by cathode arc ion plating process to measure microhardness, adhesion and wear-resistant behaviors by changing the substrate bias voltages (0∼-300V), thickness and roughness. Microhardnesses were measured by micro vickers hardness tester, the adhesion strengths were evaluated by acoustic signals through the scratch test with incremental applied load. As the substrate bias voltages were increased, the {111} orientation was predominant, the microhardnesses and adhesion strengths of tool steel were observed to be stronger than those of without subatrate bias voltage. Adhesion strengths of the substrate bias were 4-7 times higher than those of without the substrate bias, confirmed by SEM with EDX. Wear resistances were used pin-on-disk tribotester and TiN costing reduced the abrasive wear. As the substrate bias was increased, the weight loss and the friction coefficient was decreased.

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PVD 법을 이용한 칼라코팅 기술 (Color Coating Technology by Using PVD Processes)

  • 이건환;이성훈;박상언;이종하
    • 한국표면공학회:학술대회논문집
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    • 한국표면공학회 2009년도 춘계학술대회 논문집
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    • pp.104-104
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    • 2009
  • 최근 국내외 휴대용 IT 관련 산업에서는 제품의 소형화에 경량화에 따른 기술 개발과 더불어 다양한 색상의 구현을 위한 연구가 활발히 진행되고 있다. 휴대용 전자 부품에 있어서 PVD 코팅은 고경도 박막을 금속 판재 및 플라스틱 기판 상에 증착하여 표면경도를 증대시켜 내구성 향상에 활용되고 있으며, 질화물 계열을 통하여 Yellow, Blue, Black, Red계 등의 색상 구현이 가능하여 현재 가장 큰 구매력의 원천으로 평가되고 있는 제품 디자인 분야에 응용이 되고 있다. 본 연구에서는 아크이온 플레이팅법과 스퍼터링법을 이용하여 고경질, 고내식 표면층 형성방법 및 다양한 칼라를 구현하는 방법에대한 연구를 수행하였다.

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