• Title/Summary/Keyword: 이송 최적화

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Cutting Power Based Feedrate Optimization for High-Efficient Machining (고능률 가공을 위한 절삭 동력 기반의 이송 속도 최적화)

  • Cho Jaewan;Kim Seokil
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.29 no.2 s.233
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    • pp.333-340
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    • 2005
  • Feedrate is one of the factors that have the significant effects on the productivity, qualify and tool life in the cutting mechanism as well as cutting velocity, depth of cut and width of cut. In this study, in order to realize the high-efficient machining, a new feedrate optimization method is proposed based on the concept that the optimum feedrate can be derived from the allowable cutting power since the cutting power can be predicted from the cutting parameters as feedrate, depth of cut, width of cut, chip thickness, engagement angle, rake angle, specific cutting force and so on. Tool paths are extracted from the original NC program via the reverse post-processing process and converted into the infinitesimal tool paths via the interpolation process. And the novel NC program is reconstructed by optimizing the feedrate of infinitesimal tool paths. Especially, the fast feedrate optimization is realized by using the Boolean operation based on the Goldfeather CSG rendering algorithm, and the simulation results reveal the availability of the proposed optimization method dramatically reducing the cutting time and/or the optimization time. As a result, the proposed optimization method will go far toward improving the productivity and qualify.

Acceleration Optimization of a High-speed LCD Transfer Crane Using Finite Jerk (고속 LCD 이송 시스템의 진동감소를 위한 Finite Jerk 적용 가속도 최적화)

  • Song Tae-Jin;Hong Dae-Sun;Kim Ho-Jong;Bang Duck-Je;Chung Won-Jee
    • Journal of the Korean Society for Precision Engineering
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    • v.23 no.3 s.180
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    • pp.110-117
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    • 2006
  • This paper presents the acceleration optimization of a high-speed LCD (Liquid Crystal Display) transfer system for the minimization of vibration. To reduce vibration is one of key requirements for the dynamic control of a high-speed LCD transfer system. In this paper, the concept of finite jerk (the first derivative of acceleration) has been introduced for realizing input acceleration. The profile of finite jerk has been optimized using a genetic algorithm so that vibration effect can be minimized. In order to incorporate a genetic algorithm, the dynamic model of a LCD transfer system which is realized by using the ADAMS software has been linked to the simulation system constructed by the MATLAB. The simulation results illustrated that the duration of finite jerk can be optimized so as to minimize the magnitude of vibration. It has been also shown that the acceleration optimization with finite jerk can make the high-speed motion of a LCD transfer system result in low vibration, compared with the conventional motion control with trapezoidal velocity profile.

Feedrate Optimization using CL Surface (공구경로 곡면을 이용한 이송속도 최적화)

  • 김수진;양민양
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2003.06a
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    • pp.547-552
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    • 2003
  • In mold machining, there are many concave machining regions where chatter and tool deflection occur since MRR (material removal rate) increases as curvature increases even though cutting speed and depth of cut are constant. Boolean operation between stock and tool model is widely used to compute MRR in NC milling simulation. In finish cutting, the side step is reduced to about 0.3mm and tool path length is sometimes over 300m. so Boolean operation takes long computation time and includes much error if the resolution of stock and tool model is larger than the side step. In this paper, curvature of CL(cutter location) surface and side step of tool path is used to compute the feedrate for constant MRR machining. The data structure of CL surface is Z-map generated from NC tool path. The algorithm to get local curvature from discrete data was developed and applied to compute local curvature of CL surface. The side step of tool path was computed by point density map which includes cutter location point density at each grid element. The feedrate computed from curvature and side step is inserted to new tool path to regulate MRR. The resultants wire applied to feedrate optimization system which generates new tool path with feedrate from NC codes for finish cutting. The system was applied to speaker mold machining. The finishing time was reduced to 12.6%. tool wear was reduced from 2mm to 1.1mm and chatter marks and over cut on corner were removed.

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Optimum Design for the Frame of the Shuttle Car for LMTT to transfer a Container (컨테이너 이송을 위한 LMTT용 셔틀 카의 프레임 치수최적설계)

  • Han, Dong-Seop;Han, Geun-Jo;Lee, Kwon-Hee;Shim, Jae-Joon;Lee, Seong-Wook
    • Proceedings of the Korean Institute of Navigation and Port Research Conference
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    • v.29 no.1
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    • pp.429-432
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    • 2005
  • LMTT(Linear Motor based Transfer Technology) is a new type of transfer system used in the maritime container terminal for the port automation, and largely consists of a controller, shuttle car, and rail. The shuttle car is divided into the frame part, the driving part, and wheels. In order to design this system, various researched on each part of it must be conducted. In this study, we dealt with the optimum design for the frame part of the shuttle car designed from previous studies on the strength of the frame with respect to the number of cross beams to minimize the weight of the shuttle car and to satisfy design criteria of cargo-handling systems in container terminal. For the optimization of the frame, thicknesses of each beam were adopted as design variables, the weight of the frame as objective function, and stress and deflection per unit length as constraint conditions.

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A study of Cluster Tool Scheduler Algorithm which is Support Various Transfer Patterns and Improved Productivity (반도체 생산 성능 향상 및 다양한 이송패턴을 수행할 수 있는 범용 스케줄러 알고리즘에 관한 연구)

  • Song, Min-Gi;Jung, Chan-Ho;Chi, Sung-Do
    • Journal of the Korea Society for Simulation
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    • v.19 no.4
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    • pp.99-109
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    • 2010
  • Existing research about automated wafer transport management strategy for semiconductor manufacturing equipment was mainly focused on dispatching rules which is optimized to specific system layout, process environment or transfer patterns. But these methods can cause problem as like requiring additional rules or changing whole transport management strategy when applied to new type of process or system. In addition, a lack of consideration for interconnectedness of the added rules can cause unexpected deadlock. In this study, in order to improve these problems, propose dynamic priority based transfer job decision making algorithm which is applicable with regardless of system lay out and transfer patterns. Also, extra rule handling part proposed to support special transfer requirement which is available without damage to generality for maintaining a consistent scheduling policies and minimize loss of stability due to expansion and lead to improve productivity at the same time. Simulation environment of Twin-slot type semiconductor equipment was built In order to measure performance and examine validity about proposed wafer scheduling algorithm.

NC Code Optimization Based on an Improved Cutting Force Model (향상된 절삭력 모델 기반의 NC 코드 최적화)

  • 이한울;고정훈;조동우
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1997.10a
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    • pp.37-42
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    • 1997
  • Off-line feed rate scheduling is an advanced methodology to automatically determine optimum feed rates for the optimization of NC code. However, the present feed rate scheduling systems have lim~tations to generate the optimized NC codes because they use the material removal rate or non-generalized cutting force model. In this paper, a feed rate scheduling system based on an improved cutting force model that can predrct cutting forces exactly in general machining was presented. Original blocks of NC code were divided to small ones with the modified feed rates to adjust the peak value of cutting forces to a constant vale. The characteristic of acceleration and deceleration for a given machrne tool was considered when off-line feed rate scheduhng was performed. Software for the NC code optimization was developed and applied to pocket machining simulation.

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Upward/Downward Optimization Technique for Interactive Digital Multimedia Broadcasting Contents (디지털 멀티미디어 방송을 위한 대화형 컨텐츠에 대한 Upward/Downward 최적화 기법)

  • Li Song-Lu;Kim Sang-Wook
    • Proceedings of the Korean Information Science Society Conference
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    • 2006.06b
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    • pp.31-33
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    • 2006
  • 지상파 DMB 서비스에 사용되는 MPEG-4는 다양한 멀티미디어 객체와 객체간의 시공간 관계로 구성되어 있어 대화형 컨텐츠 저작에 용이하며 국내 지상파 DMB 표준 역시 이진 형태로 전승할 수 있는 MPEG-4 BIFS룰 채택하였다. 그러나 MPEG-4의 고유 특성으로 인하여 사용자 단말에서 DMB 컨텐츠를 재생하려면 컨텐츠를 구성하고 있는 미디어 객체들을 디코딩하기 전에 먼저 컨텐츠를 구성하고 있는 BIFS 정보부터 다운로드하고 디코딩하여야 한다. 그리하여 MPEG-4의 늪은 압축율에도 불구하고 제한된 대역폭과 저전송율에서 장면구성정보 등 부가데이터의 전송 및 디코딩으로 인한 지연이 발생되며, 따라서 컨텐츠 재생시간도 지연될 수 있다. 이와 같은 문제점들을 해결하기 위하여 모바일 DMB 단말에서 효율적인 대화형 MPEG-4 컨텐츠 저작 및 최적화 방안이 필요하다. 본 논문에서는 기존의 단순한 스트리밍 서비스와는 차별화된 인터랙티브한 양방향 서비스를 제공하기 위해서 풍부한 사용자 상호작용을 지원하는 대화형 MPEG-4 컨텐츠의 개발에서의 Upward/Downward 최적화 모듈을 설계하고 구현한다.

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