• 전력전자학회논문지
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• 제21권3호
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• pp.249-253
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• 2016

In this study, a harmonic-pulsation-compensator (HPC) is presented to reduce a periodic speed ripple in IPMSM. A proportional-integral compensator in HPC is proposed instead of the existing integral compensator to reduce the speed ripple more rapidly. A formula to calculate a rotation angle is also proposed, making compensation optimal in sensored and sensorless controls. The validity of the proposed algorithm is verified by experiments.

• 한국기계가공학회지
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• 제12권3호
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• pp.28-35
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• 2013

Micro electrical discharge machining (EDM) as a non-contact machining process is very effective for micromachining with a thin electrode because of its low machining reaction force. The micro-electrode machining device has the advantage of maintaining high precision through the whole processes and uses a feeding wire in the thin electrode tool manufacturing process. This study describes the design and evaluation of a micro-electrode machining device using optical photo-interrupter. The electrode was fabricated by reverse electrical discharge machining. The performance of designed system was evaluated to measure tension force according to feed speed of wire. This system for micro electrode fabrication proves the feasibility in the micro-EDM process of the micro holes and parts for industrial applications.

• 한국공작기계학회:학술대회논문집
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• 한국공작기계학회 2001년도 추계학술대회(한국공작기계학회)
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• pp.8-13
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• 2001

In the turning process, the feed is usually selected by a machining operator considering workpiece, cutting tool and depth of cut. Even if this selection can avoid power saturation or tool breakage, it is usually conservative compared to the capacity of the machine tools and can reduce the productivity significantly. This paper proposes a selection method of the feed and the reference cutting force based on MRR(material removal rate), maximum spindle power and specific energy. In order to estimate and control cutting force accurately in transient and steady state, this study utilizes a synthesized cutting force estimation method and a Fuzzy controller. The experimental results present that these systems can be useful for the FMS(flexible manufacturing system) and unmanned automation system.

• 기계저널
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• 제20권2호
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• pp.131-133
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• 1980

생산이나 제작공정에서 작업자를 필요로 하지 않는 자동화에 대한 관심은 주로 인플레이션 (Inflation), 피고용자에 대한 국가의 가종규제및 급속한 임금의 상승과 같은 경제적인 측면에 서의 입력으로부터 시작되었으며 이때는 주로 전기-기계(Electromechanical) 리레이를 사용한 기계적인 조작, 제품의 이송, 조립 및 조절등을 자동화는 정도에 지나지 않았다. 이후-간단한 공정뿐만 아니라 복잡한 공정에서의 자동화의 필요성과 각종산업분야에 있어서의 자동화의 경 향으로 요동화자체가 복잡성을 띰에 따라 자동화 자체에 대한 효과적인 운영과 적절한 통제방 법의 출현을 필요로 하게 되었다. 예로서 각종 수치제어공작기계의 출현과 사용으로 이들을 적 절한 방법으로 관할하고 조정하기 위해서 자동화에 대한 컴퓨터의 응용문제가 일기 시작했다. 또한 급속한 컴퓨터 산업과 기술의 발달과 플랙시블 소프트웨어(Flexible Software)의 개발이 컴퓨터의 자동화 응용에 큰 역할을 하게 되었다. 특히 우주, 항공산업과 기술의 발달과정에서 컴퓨터를 산업분야에 응용함으로서 이를 바탕으로 늘래 수년간 컴퓨터의 자동화 응용에 관한 분야의 연구가 활발히 진행되었다. 더욱이 요즘과 같이 에너지 부족시대에 있어서 자칫하면 에 너지의 한비를 수반할 수도 있는 자동화를 효과적으로 통제할 수 있는 능력을 갖춘 컴퓨터 사 용을 필요로 하고 있다.

• 전기학회논문지
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• 제56권4호
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• pp.777-783
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• 2007

In this paper, we present a novel control approach for linear motor-based transfer systems in which friction reduction and enhancement of control performance are considered. In general, in such systems friction effects from rails and wheels, and internal bearings complicate control scheme since in particularly its dynamics are arbitrarily changed due to mass variation, detent force of motor systems, and gaps among stators. Our control approach is achieved to reduce this undesired friction dynamics using fuzzy system. We construct hybrid control approach for this control system which Is composed of a nominal control and a vertical control against friction. Fuzzy parameter vector is optimally determined from iterative simulation experiments. We demonstrate its superiority via numerical simulations comparing with a traditional control method.

• 기계와재료
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• 제24권2호
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• pp.96-109
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• 2012

채터진동은 공작기계에서 가공중에 소재와 공구사이에 나타나는 급격한 상대진동을 말한다. 이러한 진동은 가공 소재 품질에 심각한 영향을 미치는 요소일 뿐만 아니라 가공툴과 기계에 손상을 유발시키는 인자이기도 하다. 본 연구는 공작기계의 구동 중 발생되는 채터진동을 실시간으로 감지하여 공구의 회전속도와 이송 속도를 제어하여 자율보정함으로써 보다 빨리 채터진동의 영향을 보상함을 물론 보다 정밀한 가공물을 생산할 수 있는 채터진동 감지 및 보정에 관한 것이다. 실시간 처리를 위하여 본 연구에서의 공작기계의 채터진동 보상장치는 공작기계에 임베디드 형태의 디바이스로 개발되었으며, 구성은 공작기계의 채터진동을 감지하는 센서와 센서로부터 감지된 채터진동에 따라 보상값을 예측하여 산출하는 채터보상기를 포함하여 공작기계의 CNC제어기의 연계 구성됨을 특징으로 한다.

• 대한전기학회:학술대회논문집
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• 대한전기학회 2000년도 하계학술대회 논문집 A
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• pp.233-235
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• 2000

SVC(Static Var Compensator) is commonly installed with conventional mechanically switched existing reactor or capacitor banks for wide range voltage control. The frequencies of switching of external banks have a great impact on the quality of voltage, but is limited since the life time of the external banks depends severely on the number of switching. So it is a complete multi-objective nonlinear optimization problem with conflicting objectives. This paper presents a method to determine the optimal coordination of SVC and external banks using genetic algorithm based on the multi-objective criteria. Optimal dead band and delay time of external banks is sought for reliable and efficient operation

• 대한기계학회논문집A
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• 제26권9호
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• pp.1888-1896
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• 2002

This study presents a new type of CNC interpolator that is capable of generating cutter paths for ball-end milling of NURBS surfaces. The proposed surface interpolator comprises real-time algorithms for cutter contact (CC) path scheduling and CC path interpolator. Especially in this study, a new interpolator module to regulate cutting forces is developed. This propose algorithm utilizes variable-feedrate commands along the CC path according to the curvature of machined surfaces during the interpolation process. Additionally, it proposes an OpenGL graphic library for computer graphics and animation of interpolated tool-position display. The proposed interpolator is evaluated and compared with the existing method based on constant feedrates through computer simulations.

• 대한기계학회:학술대회논문집
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• 대한기계학회 2003년도 춘계학술대회
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• pp.1226-1233
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• 2003

Finish machining of a curved surface is often carried out by an NC system with curve interpolation in the field. This NURBS interpolation adopts a feedrate optimizing strategy based on both the geometrical information and dynamic properties. In case of a finish cut using a ball-end mill, the curve interpolator needs to take the machining process into account for more improved surface, while reducing the polishing time. In this study, the effect of low machinability at the bottom of a tool on surface roughness is also considered. A particular curve interpolation algorithm is proposed for generating feedrate commands which are able to control the roughness of a curved surface. The simulation of the machined surface by the proposed algorithm was carried out, and experimental results are presented.

• 한국공작기계학회:학술대회논문집
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• 한국공작기계학회 2001년도 춘계학술대회 논문집(한국공작기계학회)
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• pp.188-191
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• 2001

Generally, main factors of tool damage are cutting speed, feed rate and depth of cut. The increase of those factors can cause tool breakage or worsen product quality such as machining accuracy deterioration. Those three factors are concerned with cutting force. Cutting force reaches at its maximum value when cutter blade cuts away the object directly, and it is the time when tool damages are at high probability. In this study, we detect the maximum cutting force affecting tool damage and control the maximum cutting force based on the measured peak force.