• Title/Summary/Keyword: 응력-수명곡선

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Neuron Irradiation Effect and Intefrity of Nuclear Reactor Presure Vessel (원자로 압력용기에서의 중성자 조사효과 및 건전성)

  • 홍준화
    • Journal of the KSME
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    • v.33 no.5
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    • pp.393-404
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    • 1993
  • 원자로 압력용기의 수명 및 건전성을 결정짓는 중성자 조사취화현상에 대해 손상과정, 기구, 영 향인자, 예측 및 평가방법을 소개하였다. 용기재료의 현상, 특성과 설계, 제조, 운전시의 건전성 확보를 위한 활동 및 방법도 함께 살펴보았다. 설계시는 물론 수명기간 동안 건전성을 유지하 면서 운전하고 나아가 수명연장 운전을 위해서는 용기의 상태(파괴인성치, 결함, 작용응력)를 정확히 진단, 예측, 평가해야 하고, 이들이 건전성에 미치는 영향평가와 건전성 평가방법을 통한 수명예측 기술의 확보가 매우 중요하다. 특히, 고리 1호기가 가동된지 15년이 되어 계속적인 감 시가 요구되고 수명연장 타당성 연구를 추진중에 있으며, 영광 3, 4호기를 시작으로 앞으로 건 설되는 원자로가 국내에서 제작 . 설치되고, 설계 및 소재의 국산화율을 높이고자 하는 우리나 라에서는 더욱 그러하다. 미소시험법 및 시편재활용 기술개발을 통한 시험자료의 확충과 국내 원자로에 대한 데이터베이스 구축 및 각 발전소 특유의 경향곡선 확립 . 적용이 필요하며, 조사 손상 기구 및 모델링 관련연구가 계속되어야 한다. 조사효과에 대한 기초 및 응용연구는 1994년 한국원자력연구소의 다목적연구용원자로(MRR ; multipurpose research reactor) 가동과 더불어 더욱 활발해질 것이다.

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Fatigue Life Prediction by Elastic-Plastic Fracture mechanics for Surface Flaw Steel (표면결함재에 관한 탄소성 파괴역학에 의한 피로수명 예측)

  • Gang, Yong-Gu;Seo, Chang-Min;Lee, Jong-Sik
    • Journal of Ocean Engineering and Technology
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    • v.9 no.2
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    • pp.112-122
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    • 1995
  • In this work, prediction of fatigue life and fatigue crack growth are studied. 4th order polynominal function is presented to describe the crack growth behaviors from artifical pit of SM45C steel. Crack growth curves obtained from 4th order polyminal growth equations are in good agreement with experimental data The crack growth behaviors at arbitrary stress levels and investigated by the concept of elastic-plastic fracture mechanics using ${\Delta}J$. Fatigue life prediction are carried out by numerical integral method. Prediction lives obtained by proposed method in this study, is in good agreement with the experimental ones. Life prediction results calculated by using of ${\Delta}J$ better than those of ${\Delta}K$.

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The Verification Test for the Primary Piping System of Nuclear Power Plant (원자력 발전소 1차계통 배관 건전성 평가)

  • Lee, Hyun;Kim, Yearn-Hwan
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 1995.04a
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    • pp.318-321
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    • 1995
  • 원자력 발전소의 안전성 보장 및 신뢰성 향상을 위하여 시운전 단계에서 원자력 발전소내 안전등급에 해당하는 배관계통의 상태 확인을 위하여 각종시험을 하도록 되어있다. 특히 새로운 설계기념, 크기 또는 용량을 갖는 원자로 모델에 대해서는 필수적으로 건전성 평가를 하게 되었다. 이를 위해 발전소 건설기간에 시행하는 고온 기능시험 중에 원자로 주변 주요 시스템인 원자로 냉각재 루프 계통에 대한 건전성 확인을 위해 압전형 고온 가속도 센서를 이용하여 정상운전상태의 진동을 측정하여 시스템 진동거동을 규명하였다. 배관시스템의 일상운전상태는 유체의 흐름과 기기운전이 일정한 정상상태와 펌프의 기동 또는 정지 및 밸브의 급격한 개폐등으로 발생하는 과도상태로 나눌 수 있다. 따라서 두 가지 상태의 진동을 측정해야 한다. 배관계통은 정상운전 상태로 설계수명을 유지할 수 있어야 하므로 정상진도잉 최소화 되어야 한다. 진동 평가기준은 배관재질의 응력(S/N 커브) 곡선을 참조하여 설계수명내에 손상이 일어나지 않도록 재료의 허용응력을 산정하고 이를 진동변위로 환산하여 정한 것이며 이 값에 측정 데이타를 비교하여 1차계통 배관의 건전성을 확인하였다.

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Prediction of Thermal Fatigue Life of Engine Exhaust Manifold under Thermo-mechanical Cyclic Loading (열적-기계적 반복하중을 받고 있는 엔진 배기매니폴드의 열피로 수명예측)

  • Choi, Bok-Lok;Chang, Hoon
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.34 no.7
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    • pp.911-917
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    • 2010
  • In this study, we performed structural and fatigue analyses of the engine exhaust manifold that was subjected to thermo-mechanical cyclic loading. The methodologies used in this study are based on an approach in which the techniques for modeling the exhaust system, the temperature-dependent properties of the material, and thermal cyclic loading are taken into consideration and a reliable strategy is adopted for failure prediction. An application example shows that at an elevated temperature, considerable compressive plastic deformation is observed and that at a low temperature, tensile stresses remain in those parts of the test exhaust manifold where failure is observed. In order to predict fatigue life, mechanical damage is determined on the basis of the stress.strain hysteresis loops by using the classical Coffin.Manson equation and by adopting a method in which the dissipated plastic energy is taken into consideration.

A Study on the Prediction of Fatigue Life in Die (금형의 피로수명 예측에 관한 연구)

  • 여은구
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.8 no.4
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    • pp.87-92
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    • 1999
  • Generally the life of die is limited by fatigue fracture or dimensional inaccuracy originated from wear. In this paper to predict the fatigue life of die the stress and strain histories of die can be predicted by the analysis of elastic-plastic finite element method and the elastic analysis of die during the process analysis of workpiece. Also the stress-life curve of die material can be obtained through experiment. With the above to재 facts we propose the analysis method of prediction fatigue life in die,. In the proposed model the analysis of elastic-plastic finite element method for material is carried out by using ABAQUS. Surface force resulted from the contacting border of the die and workpiece is transformed into the nodal force of die to implement elastic analysis. besides the proposed analysis model of die is applied to extrusion die and forging. die.

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Evaluation of Fatigue Life Characteristic of a Real Waterwork Pipe Using the Probability Density Function (확률밀도함수를 이용한 상수도 실 배관의 피로수명 특성 평가)

  • Choi J.H.;Park J.S.;Seok C.S.
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2005.06a
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    • pp.1691-1694
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    • 2005
  • The fatigue characteristic of a material or a structure is derived from fatigue tests of standard specimens. However test results of standard specimens are very different from those of real structures or components. Therefore, to calculate more accurate fatigue life, the geometrical effect and surface condition must be considered by comparing test results of standard specimens with those of real structures or components. Thus the object of this paper is to evaluate the fatigue characteristic of a real waterwork pipe by conducting fatigue tests with standard specimens and non-standard(plate-shaped) specimens of base metal and weld metal. Also, to evaluate fatigue characteristic based on life distribution, statistical fatigue characteristic was analyzed by the normal distribution and related data of P-S-N curve.

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A study on the Fatigue Life Prediction Method of the Spot-welded Lap Joint (점용접이음재의 피로수명 예측기법에 관한 연구)

  • 손일선;배동호
    • Transactions of the Korean Society of Automotive Engineers
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    • v.8 no.3
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    • pp.110-118
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    • 2000
  • For reasonable fatigue design and estimation of fatigue durability considered fatigue strength and stiffness of the automotive body structure, many fatigue data must be insured according to the shapes, materials, and welding conditions of the spot welded lap joints. However, because it is actually difficult problem, there is need to establish a new method to be able to predict its fatigue life without any additional fatigue tests. Therefore, In order to improve such problems, in this study, the maximum stress function presenting the $\delta\sigma_{1max}―\delta P$ relation was defined form the relation between $\delta\sigma_{1max}-N_f$ and ${\delta}P-N_f$. By using the fatigue data on the IB type spot-welded lap joints previously obtained from the fatigue test results, fatigue life of the spot-welded lap joint previously obtained from the fatigue test results, fatigue life of the spot-welded lap joint having a certain dimension was tried to predict without any additional fatigue tests. And, its result was verified by ${\delta}P-$N_f$ curves. Obtained conclusion are as follows, 1) a maximum stress function considered the relation of the maximum principal stress, fatigue load, and the effects of geometrical factors of the IB type spot-welded lap joint was suggested. 2) the fatigue life predicted by the maximum principal stress function and the relation of $\delta\sigma_{1max}-N_f$ was well agreed with the fatigue life obtained through the actual fatigue test result. 3) the fatigue life of the IB type spot-welded lap joint having a certain dimension is able to be predicted without any additional fatigue tests from the fatigue life prediction method by the maximum principal stress function.

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A Study on the Characteristics of Direct Tensile Fatigue of the Domestic PS Bar at High Stress Range (국산 PS 강봉의 고응력범위에서의 직접 인장피로 특성)

  • Yoo, Sung Won;Suh, Jeong In
    • Journal of Korean Society of Steel Construction
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    • v.15 no.2
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    • pp.137-145
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    • 2003
  • In this study, direct tensile fatigue tests of the PS bar were performed in terms of diameter, minimum stress level, and maximum stress level. In the static test, the stress - strain curve and ultimate streng th of the PS bar were determined. Results of the fatigue test indicate that the diameter of the PS bar was not influenced by fatigue life. Minimum stress also had quite an influence on the fatigue of the PS bar. Thus, the fatigue characteristic equation was proposed in terms of stress range and minimum stress through statistical process. Strains on specimen that loaded direct tension were measured in the fatigue test, with the secant modulus of elasticity calculated from measured strains. The strain development consisted of three different stages, i.e., rapid increases during the initial fatigue life, uniform increases during the middle stage, and rapid increases until failure. The secant modulus of elasticity decreased during the fatigue life with increasing strain. However, stress level seemed to have no influence on the secant modulus of elasticity.

High Cyclic Fatigue Life and Fracture Behaviors of Shot-Peened Bearing Steel (쇼트피닝 처리를 한 베어링강의 고사이클 피로수명 및 파괴거동)

  • Yoon, Sang-Jae;Choi, Nak-Sam
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.35 no.9
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    • pp.1119-1129
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    • 2011
  • Shot-peening effects on the fatigue behavior of bearing steel were investigated under the high cyclic loading. Hourglass shape specimens were made of bearing steel(JIS-SUJ2) for rotary bending fatigue tests. Two kinds of treatments were performed : a heat treatment and a shot-peened surface treatment after the heat treatment. The fracture surfaces of specimens were classified into two types of fracture mode : the surface fracture mode induced by a surface defect and the internal fracture mode induced by a nonmetallic inclusion. Inclusion depth and shape affected considerably the fatigue life. Shot-peening treatment improved much the fatigue life of the bearing steel under low and high levels of cyclic loads. Probabilistic-stress-life (P-S-N) curves were suggested for the reliable fatigue life estimation of the improved bearing steel.

Mechanical Properties of Hot Working Die Steel and Fatigue Analysis Model of Casting Mold (열간 금형재의 기계적 성질과 주조금형 피로해석모델)

  • 여은구;황성식;이용신;곽시영;김정태
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2003.06a
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    • pp.405-408
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    • 2003
  • Generally, the life of casting mold is limited by fatigue fracture or dimensional inaccuracy originated from wear in high temperature. Although recent research of metallic materials in high temperature fatigue have been much accomplished, many studies on brittle material as a die steel in high temperature fatigue does not have been reported. Especially, the study on the fatigue behavior over the transformation temperature is not studied sufficiently because of its difficult analysis and experiment. Therefore, reliable results of brittle material in high temperature fatigue behavior are needed. In this paper, stress-strain curves and stress-life curves in die STD61 steel are carefully examined between room temperature and 90$0^{\circ}C$, as the basic experimental data are used to predict from fatigue life of casting mold.

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