• Title/Summary/Keyword: 응력제어 조건

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The change of internal stress of metal sputtering films with film thickness and deposition parameters (금속 스퍼터링 막의 두께와 공정 변수에 따른 내부응력 변화)

  • Song, Yeong-Sik;Im, Tae-Hong;Lee, Jae-Ho;Kim, Jong-Ryeol
    • Proceedings of the Korean Institute of Surface Engineering Conference
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    • 2014.11a
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    • pp.211-211
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    • 2014
  • 스퍼터링에 의한 박막의 형성에서 박막의 박리나 기판의 휨은 박막내의 내부 응력과 깊은 관련이 있다. 특히 Ti/TiN구조로 많이 사용되는 TiN은 반도체 barrier 층으로 사용이 되기도 하며 하드 코팅 재료로도 많은 연구가 이루어지고 있다. 특히 TiN에 존재하는 높은 압축응력은 연성기판재나 무른 금속재질의 기판을 휘게도 하며, 심할 경우 박막의 박리 현상이 자주 관찰된다. 이렇게 높은 스트레스를 제어하기 위한 기초 연구로 다양한 금속층 박막의 스트레스와 완화시키기 위한 공정 조건 및 스트레스 특성을 확인하였다.

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Design Sensitivity Analysis and Optimal Design to Control Forced Harmonic Vibration of Structure (구조물 진동제어를 위한 설계 민감도해석 및 최적설계)

  • J.H. Lee;K.H. Lee
    • Journal of the Society of Naval Architects of Korea
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    • v.32 no.4
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    • pp.64-72
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    • 1995
  • Sizing design sensitivity analysis of structures subjected to the harmonic vibration is performed using adjoint variable method. Constraint is the stress and sizing design variables are thickness, bending moment of inertia, and cross-sectional area of structures. Accurate sensitivities are computed and plotted sensitivity can be used as a design guidance tool. The accuracy of sensitivities is verified by the finite difference values. Also, optimal design of three-bar structure is performed using the computed sensitivity and feasible direction method while satisfying constraints and obtaining the minimum weight.

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Ring Shear Characteristics of Two Different Soils (이질 재료 간의 링 전단특성 연구)

  • Park, Sung-Sik;Jeong, Sueng-Won;Yoon, Jun-Han;Chae, Byung-Gon
    • Journal of the Korean Geotechnical Society
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    • v.29 no.5
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    • pp.39-52
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    • 2013
  • The shear stress characteristics of landslide materials can be affected by various factors. We examined the shear stress characteristics of two different soils using ring-shear apparatus, in which saturation-consolidation-shearing speed can be easily controlled. This paper presents (i) shear stress-time characteristics, (ii) shear stress depending on normal stress and shear speed and (iii) shear stress as a function of shearing speed. Materials used in this paper were the Nakdong River sand and muds taken from Jinhae coastal area in Korea. Samples were prepared in three types: Sand (upper)-Sand (lower), Clay (upper)-Clay (lower) and Sand (upper)-Clay (lower). The upper and lower indicate the samples placed in upper and lower ring shear boxes, respectively. For given normal stresses (50 and 100 kPa) and shearing speed (0.1 mm/sec), we performed ring shear tests. Then the failure lines were determined in the second test. Last, we determined the shear stress characteristics depending on different shearing speeds, such as 0.01, 0.1, 1, 10, 100 mm/sec. As a result, we found that shear stress characteristics are strongly dependent on above three factors. The shear stress of Sand (upper)-Clay (lower) is smaller than that of Sand (upper)-Sand (lower), but slightly larger than that of Clay (upper)-Clay (lower). The shear stress is also characterized by grain crushing and wetting process at slip surface.

Experimental Investigation of Fatigue Crack Growth Behavior in Friction Stir Welded 7075-T651 Aluminum Alloy Joints under Constant Stress Intensity Factor Range Control Testing (For LT Orientation Specimen) (일정 응력확대계수범위 제어 시험하의 마찰교반용접된 7075-T651 알루미늄 합금 용접부의 피로균열전파 거동의 실험적 고찰 (LT 방향의 시험편에 대하여))

  • Jeong, Yeui Han;Kim, Seon Jin
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.37 no.6
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    • pp.775-782
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    • 2013
  • In this study, as a series of studies aimed at investigating the spatial randomness of fatigue crack growth for friction stir welded (FSWed) 7075-T651 aluminum alloy joints, the fatigue crack growth behavior of FSWed 7075-T651 aluminum alloy joints was investigated for LT orientation specimens. Fatigue crack growth tests were conducted under constant stress intensity factor range (SIFR) control for 5 specimens of the FSWed 7075-T651 aluminum alloy, including base metal (BM), heat affected zone (HAZ), and weld metal (WM) specimens. The mean fatigue crack growth rate of WM specimens was found to be the highest, whereas that of HAZ and WM specimens was the lowest. Furthermore, the variability of fatigue crack growth rate was found to be the highest in WM specimens and lowest in BM specimens.

Fatigue Life Analysis and Prediction of 316L Stainless Steel Under Low Cycle Fatigue Loading (저사이클 피로하중을 받는 316L 스테인리스강의 피로수명 분석 및 예측)

  • Oh, Hyeong;Myung, NohJun;Choi, Nak-Sam
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.40 no.12
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    • pp.1027-1035
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    • 2016
  • In this study, a strain-controlled fatigue test of widely-used 316L stainless steel with excellent corrosion resistance and mechanical properties was conducted, in order to assess its fatigue life. Low cycle fatigue behaviors were analyzed at room temperature, as a function of the strain amplitude and strain ratio. The material was hardened during the initial few cycles, and then was softened during the long post period, until failure occurred. The fatigue life decreased with increasing strain amplitude. Masing behavior in the hysteresis loop was shown under the low strain amplitude, whereas the high strain amplitude caused non-Masing behavior and reduced the mean stress. Low cycle fatigue life prediction based on the cyclic plastic energy dissipation theory, considering Masing and non-Masing effects, showed a good correlation with the experimental results.

Design Sensitivity Analysis and Optimal Design to Control Forced Vibration of Structure (구조물 진동제어를 위한 민감도해석 및 최적설계)

  • 이재환;이광한;송의준
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 1994.04a
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    • pp.39-44
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    • 1994
  • 본 문에서는 조화기진력(harmonic force) 하에서 보조변수법을 적용한 연속법이 사용되어 선형구조물의 변위, 응력에 대한 치수 설계 민감도가 계산되었다. 또한 최적설계가 조화 하중의 경우에 시도되어 주어진 제한조건들을 만족하며 최소 중량이 계산되었다.

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Stress Analysis of a Trunnion Ball Valve for Ball Weight Reduction (이축 볼밸브의 볼 경량화를 위한 응력해석)

  • Kim, Hyung-Woo;Cho, Su-gil;Park, Jane;Lee, Jaehwan
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.21 no.2
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    • pp.373-380
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    • 2020
  • A valve product can be over-designed or too heavy. Finite element analysis was performed using ANSYS for two and three-dimensional ball valve models, and the ball weight was reduced by optimization within the allowable design criteria. The ball is structurally safe according to the computed stress values, which are within the material's admissible stress. The weight was reduced by about 22%, and the structural safety factor was 1.25. The structural safety of the seat insert and ring, which are used to prevent leakage, was confirmed through finite element analysis. It is shown that the two-dimensional analysis can result in similar values to the three-dimensional analysis for the axisymmetric structure. The redesign of the valve is not included in the results since such changes require a whole new design process, including all valve components.

A Study on the Crack-propagation Mechanism of Pre-splitting Method with Consideration of Stress Field (응력장을 고려한 프리스플리팅 공법의 균열발생 원리에 대한 연구)

  • Yoon, Ji-Sun;Woo, Taek-Gyu;Kim, Min-Woo;Jang, Young-Min
    • Explosives and Blasting
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    • v.27 no.2
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    • pp.1-11
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    • 2009
  • Abstract By investigating the stress redistribution caused by the preceding cut blasting when applying the pre-splitting method to tunnel round, an attempt was made to find conditions that were favorable for the propagation of cracks in contour holes. The investigation of the direction of minor principal stress in the numerical analysis revealed that the most significant factor affecting the change of the direction was the loading condition, while the core shape, rock type, and tunnel depth seemed to be less important in determining the direction of minor principal stress. Moreover, the number of cracks tended to increase with the increase of deviatoric stress. Through the model test of pre-splitting, it is confirmed that the pre-splitting method taking the stress field into account can reduce the extent of yield zone and has advantage in controlling the direction of crack than the conventional one.

Variations of Dynamically-Recrystallized Grain Structure with Hot Deformation Conditions in a Ni-Fe Base Superalloy (Ni-Fe계 초내열합금에서 열간 변형 조건에 따른 동적 재결정립 구조의 변화)

  • 나영상;염종택;박노광
    • Proceedings of the Materials Research Society of Korea Conference
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    • 2003.03a
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    • pp.144-144
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    • 2003
  • 니켈계 내열합금의 성형은 수백 $^{\circ}C$에 이르는 고온에서 이루어지기 때문에 열간성형 과정에서 소재 내부의 미세조직 변화에 대한 이해는 부품의 특성 제어 측면에서 매우 중요하다. 특히 열간 동적 재결정에 의해 발생되는 결정립 구조의 변화를 적절히 조절함으로써 부품의 특성을 극대화 할 수 있다. 본 연구에서는 Ni-Fe계 초내열합금에 대한 고온 압축실험과 압축시편에 대한 EBSD 분석을 통해 열간 변형 과정에서 발생하는 소재 내부의 동적인 결정립 구조의 변화를 정량적으로 분석하고자 하였다. 고온 압축시험은 101$0^{\circ}C$, 1066$^{\circ}C$의 온도 조건과 0.5s-1, 0.005s-1의 변형율 속도 조건에서 최대 진변형율 0.7까지 수행하였으며 진변형율에 따른 결정립 조직 변화를 관찰하기 위해 진변형 율에도 변화를 주어 실험을 수행하였다. 이들 고온 압축시편은 응력방향에 평행한 면에 대한 미세조직 관찰을 통해 재결정립 크기, 분율 및 결정립계의 특성 변화에 대한 정량적 연구를 수행하였다.

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Vibration Control of CD-ROM Feeding System Using ER Fluids (ER 유체를 이용한 CD-ROM 피딩 시스템의 진동 제어)

  • 김형규;임수철;최승복;박영필
    • The Korean Journal of Rheology
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    • v.11 no.2
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    • pp.97-104
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    • 1999
  • This paper presents vibration control of a drive feeding system consisting of a new type of CD-ROM(compact discread only memory) mount using electro-rheologocal(ER) fluid. Chemically treated starch particles and silicon oil are used for ER fluid. and its field-dependent yield stresses are experimentally distilled under both the shear and the flow modes. On the basis of the yield stress, an appropriate size of ER CD-ROM mount adapted to conventional feeding system is designed and manufactured. Vibration isolation performance of the proposed mount is evaluated in the frequency domain and compared with that of conventional rubber mount. The ER CD-ROM mount is then installed to the drive feeding system and the system equation of motion is derived. Following the formulating the sky-hook controller, computer simulation is undertaken in order to evaluate vibration suppression of the feeding system subjected to various disturbances(excitations).

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