• Title/Summary/Keyword: 응력제거 열처리

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The effect of post welding heat treatment conditions on Ti-3Al-2.5V weldment (용접 후 응력제거열처리 조건에 따른 티타늄 합금 용접부 평가)

  • Choi, Jin-Kang;Yi, Hui-Jun;Yang, Hae-Jin;Joo, Sung-Won
    • Proceedings of the Korean Society of Propulsion Engineers Conference
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    • 2011.04a
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    • pp.298-302
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    • 2011
  • 티타늄 용접부는 수소취성과 잔류응력에 대한 영향을 최소화 하기 위해 용접 후 잔류응력 제거 열처리 작업을 수행하고 있다. 하지만, 현재 항공 분야에 널리 사용하고 있는 규격에 따라 열처리 온도가 다양하게 설정되어 있어 현장에 적용하기에는 어려움이 있다. 이에 규격 별로 대표하고 있는 열처리 조건을 선정하여 열처리 조건에 따른 용접부에 대한 잔류응력, 잔류수소량을 확인하였고, 용접부에 대한 강도와 충격 인성을 확인하였다.

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Effect of stress relief heat treatment on the residual stress and hardness of additively manufactured Ti-6Al-4V alloy (응력제거 열처리 공정조건이 적층제조한 Ti-6Al-4V 합금의 잔류응력 및 경도에 미치는 영향)

  • Yeonghwan Song
    • Journal of the Korean Crystal Growth and Crystal Technology
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    • v.33 no.6
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    • pp.282-287
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    • 2023
  • The effect of stress relief heat treatment temperature and duration time on the microstructure, residual stress and Vickers hardness of additively manufactured Ti-6Al-4V alloy using laser powder bed fusion process was clarified. As a result of stress relief heat treatment for 240 minutes at 823 K and 60 minutes or more at 873 K, residual stress was decreased less than 30 MPa without grain growth and phase transformation which causes dimensional distortion and deterioration of mechanical properties. In addition, hardness was increased with increasing heat treatment temperature and duration time. It was deduced that the refinement of acicular martensitic α' phase due to the increasing duration time of isothermal heat treatment at 773~873 K, which was not detected by XRD and phase map analysis using SEM-EBSD, probably increases the hardness.

Effect of Heat Treatments on Welding Residual Stresses of AISI 4130 Steel (AISI 4130강의 용접잔류응력에 미치는 열처리의 영향)

  • 양영수;나석주;김원훈;조원만
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.15 no.6
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    • pp.1982-1989
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    • 1991
  • The effect of heat treatments were considered on the residual stress fields of AISI 4130 weldments. In experiments, various heat treatments such as preheating, postheating, stress relieve annealing and hardening treatment were carried out for the GTA weldments and the residual stress was measured by using the hole drilling method. The post weld heat treatment at 230.deg.C, which aimed mainly to prevent the possible weld cracking, was found to have only a negligible effect on the welding residual stress distribution, while the annealing treatment at 600.deg.C almost completely removes the residual stress. It was also revealed that the hardening treatment causes no further residual stresses in weldments.

열처리된 HgCdTe 박막의 Geometric Phase Strain 분석법에 의한 응력 변화 연구

  • Kim, Gwang-Cheon;Choe, Won-Cheol;Kim, Hyeon-Jae;Kim, Jin-Sang
    • Proceedings of the Korean Vacuum Society Conference
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    • 2011.08a
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    • pp.122-122
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    • 2011
  • HgCdTe는 고성능 적외선 센서 재료로 널리 사용되고 있다. 현재 상용화된 HgCdTe 소재는 통상적으로 액상 에피 성장법으로 제조 되고 있다. 액상 에피 성장법에 의해 제조된 HgCdTe는 갓 성장 상태에서 많은 양의 Hg-공공(vacancy)을 함유하게 되며 적외선 소자의 응용을 위해서는 이러한 Hg-공공을 채우기 위한 Hg-분위기 열처리 공정을 거치게 된다. 열처리 혹은 성장 공정 시 HgCdTe 소재 내에 발생하는 마이크로 혹은 나노스케일의 조성의 변화는 응력의 집중을 가져오며 이는 전자, 혹은 정공의 응집을 가져와 소자 동작의 불균일성을 야기한다. 본 연구에서는 액상 에피 성장법으로 성장 된 HgCdTe 박막내에 존재하는 응력의 분포와 Hg-공공을 채우기 위한 열처리 과정에서 생성 또는 소멸되는 응력의 변화를 Geometric phase strain 분석법으로 관찰하였다. 분석결과, 응력의 집중된 부분은 주로 성장 시 석출된 Te 및 Hg-공공으로 부터 기인함을 확인하였다. Hg-분위기 열처리를 통하여 석출된 Te 제거 및 Hg-공공의 감소를 확인하였고 이에 따른 응력의 집중 부분도 해소됨을 알 수 있었다.

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Numerical Analysis of Residual-Stress Relaxation in a Die Forging (형단조품의 잔류응력 제거처리공정 수치해석)

  • 박성한;이방업;조원만;은일상
    • Proceedings of the Korean Society of Propulsion Engineers Conference
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    • 1998.10a
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    • pp.16-16
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    • 1998
  • 우주발사체용 로켓트 구조재로 사용되는 알루미늄합금 단조재는 강도확보를 위하여 고온으로 가열후 급냉과정에서 상당한 크기의 잔류응력이 발생되고 이로 인해 기계가공시 변형이 유발되어 조립성이 나빠진다. 잔류응력은 그 크기가 재료의 항복강도를 초과할 때 제거되므로 응력제거(stress relief)를 위해서는 외부하중이 가해져야 한다. 응력제거 처리는 소성변형, 열처리 및 초음파 등의 방법으로 수행되며 소성변형에 의한 제거효과가 가장 크다 형상이 복잡한 형 단조재의 경우 열간단조금형과 동일한 금형을 이용하는 TX52 등의 방법을 적용한다고 알려져 있으나 TX54에 대한 금형설계 및 소성변형률 적용 데이터는 공정 know-how로 분류되어 있다. 잔류응력제거 처리의 해석적 연구로는 판재와 링롤재에 대해서는 인장 및 압축 소성변형에 적용에 대한 결과가 발표된 바 있으나 형 단조재의 경우에는 전무하다

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Relief of Residual Stress and Estimation of Heat-Treatment Characteristics for Al6061 Alloy by Cryogenic Heat Treatment (극저온 열처리에 의한 Al6061 합금의 잔류응력 제거 및 열처리 특성 평가)

  • Ko, Dae-Hoon;Park, Ki-Jung;Cho, Young-Rae;Lim, Hak-Jin;Lee, Jung-Min;Kim, Min-Byung
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.35 no.10
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    • pp.1145-1153
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    • 2011
  • The purpose of this study is to relieve the residual stress of Al6061 using cryogenic heat treatment. Experimental T6 and cryogenic heat treatments were carried out to define the convective heat-transfer coefficient, which was then applied in the finite-element method (FEM) to predict the residual stress. The predicted residual stress was compared with the residual stress measured by X-ray diffraction (XRD), and the results were in good agreement. The mechanical properties were estimated by measuring the electrical conductivity and hardness. In addition, the size and formation of the precipitations were observed by TEM and XRD analysis for both T6 and cryogenic heat treatments. The effects of the cryogenic heat treatment on the residual stress, mechanical properties, and precipitation of Al6061 alloys were thus confirmed.

Study on Effect of Mechanical Machining and Heat Treatment on Surface Residual Stress of TP316L Stainless Steel (TP 316L 스테인리스강의 기계가공 및 열처리에 의한 표면잔류응력 특성 측정 연구)

  • Lee, Kyoung-Soo;Lee, Jeong-Keun;Song, Ki-O;Park, Jai-Hak
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.35 no.5
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    • pp.453-458
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    • 2011
  • We study the effect of mechanical machining and heat treatment on the surface residual stress of TP 316L stainless steel. Electrical discharge machining (EDM), milling and grinding were applied to TP 316L plate specimens. The residual stress and hardness were measured and the effect of heat treatment on the surface residual stress was examined. The residual stress was measured by the X-ray diffraction method, which showed that the surface residual stress was related only to the stress magnitude and was independent of the compressive or tensile component. The surface residual stress was greatly decreased by the heat treatment, but it was not removed completely.

Estimation of Tensile Properties of Pipe Bends Manufactured by Cold-Bending (냉간 굽힘 가공된 곡관의 인장물성치 예측)

  • Kim, Jin-Weon;Lee, Mi-Yeon;Lee, Sa-Yong
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.36 no.9
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    • pp.1059-1064
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    • 2012
  • In this study, tensile tests were performed on specimens that simulated the cold-bending and heat-treatment of pipe bends to understand the mechanical properties of pipe bends manufactured by cold-bending followed by heat-treatment for relieving residual stress. The strength and ductility of cold-worked materials were respectively found to be higher and lower than those of the parent material although heat-treatment was carried out to relieve residual stress. In addition, the increase in strength and decrease in ductility were proportional to the applied strain levels for cold-working. It was thus inferred that the intrados and extrados regions of pipe bends that were cold-bended and heat-treated show higher strength and lower ductility compared to the parent straight pipe and that the mechanical properties at the crown region are nearly the same as those of the parent straight pipe.

Annealing Effect and Stress for Ultra-Thin 3%Si-Fe Strip Wound Cores (극박방향성 규소강판 권자심 제작에 따른 응력과 열처리효과)

  • 김영학
    • Journal of the Korean Magnetics Society
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    • v.8 no.4
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    • pp.185-191
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    • 1998
  • Magnetic domain structure and static magnetic properties were investigated in the ultra thin 3%Si-Fe strip wound cores when the strips were wound and annealed to relief the stress. The elastic and plastic deformation due to the radius of curvature was also investigated for the cores. At the as-wound state, the maze pattern domain structure was generated on the concave surface of the core and 180$^{\circ}$ domain wall was recovered by annealing 600 $^{\circ}C$$\times$30 min. After annealed by 900 $^{\circ}C$$\times$30 min, Hc of strip-wound cores was not reached to the $H_c$ of the strip even at the cores of elastic deformation region. It is necessary to relief the local stress remained in the core when the cores were manufactured for the application of ultra-thin 3%Si-Fe strip.

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