• Transactions of The Korea Fluid Power Systems Society
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• v.1 no.3
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• pp.14-19
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• 2004

The Direct Drive Valve used in this study contains a pressure-feedback-loop in itself, then it can eliminate nonlinearity such as the square-root-term in flow rate calculation and the change of bulk modulus of hydraulic oil. In this study, assuming that the dynamic characteristic of the DDV is modelled as a first order lag system, an parameter identification method using the input data and the output data is applied to obtain DDV's mathematical model. Then, a state feedback controller was designed to implement the force control of hydraulic system, and the control performance was evaluated.

• Journal of the Korean Society for Aeronautical & Space Sciences
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• v.34 no.3
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• pp.74-80
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• 2006

This paper deals with the control and fault monitoring of a DDV hydraulic actuation system. A hydraulic servo system has a nonlinear dynamics of an orifice flow through a valve spool. A full nonlinear model for a DDV actuation system is driven, and linearized to a simple model which is convenient for a control loop and fault monitor design. A top level requirement on the performance and safety for the actuation system is introduced. A control system and fault monitoring structure which can meet these requirements are discussed. A simulation package for a DDV actuation system which has a triplex redundant structure is developed.

• Transactions of the Korean Society of Mechanical Engineers A
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• v.34 no.7
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• pp.947-952
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• 2010

Components such as pressure vessel, hydraulic hose assembly, accumulator, hydraulic cylinder, hydraulic valve, pipe, etc., are tested under the impulse-pressure conditions prescribed in ISO and SAE standards. The impulse pressure test machine needs to have a high pressure, a precise control system and a long life. It should satisfy the requirements for fabrication of the impulse tester to generate ultra high pressure in the hydraulic system. In the impulse tester, a servo-valve control system is adopted; although the control application is convenient, it is expensive owing to the cost of developing the system. The type of the control system determines the pressure wave, which affects the components that are tested. In this study, the manufacturing process and the intensifier system design related to the flow, pressure, and the increasing rate of pressure are investigated. The results indicate the ultra high pressure waves in the system.

• Transactions of the Korean Society of Mechanical Engineers
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• v.1 no.3
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• pp.131-140
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• 1977

전기유압식 액튜에이터의 시간영역내에서의 성능을 향상시키기 위해서 최적제어이론을 적용하였다. 계통의 정량적인 성능을 이차성능지수로 표시햐였다. 유압 액튜에이터와 밸브의 선형적인 전달특성을 이용해서 계통의 상태방정식을 세우고 리카티 방정식의 해를 컴퓨터로 구해서 계통의 최적입력을 결정하였다. 이상과 같이 만들어진 최적제어계통의 변위, 속도, 가속도의 과도응답을 구하기 위해서 아날로그 컴퓨터를 사용하고 그 응답과 P.W.M. 계통의 응답을 비교한 결과, 최적제어계통이 더욱 빠르고 안정된 응답을 나타냄을 알았다. 그 비교를 구체적이고 정량적으로 행하기 위해서 성능지수곡선을 구해서 비교한 결과 그 성능지수의 척도로 볼때 최적제어계통이 P.W.M. 계통보다 약 35% 까지 우수하다는 결론을 얻었다.

• Journal of the Korean Society for Aeronautical & Space Sciences
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• v.35 no.3
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• pp.231-237
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• 2007

The torque ripple of the hydraulic pumps for the Electro-hydrostatic Actuators can disturb the cylinder position control under slewing speed operation condition. In principle, the periodic change of the reaction torque generated by a piston type pump is highly dependent on the waveform of its cylinder chamber pressure. In case of uni-directional pumps operating at constant speed, the transient overshoot and rising slope of the cylinder pressure can be adjusted by the precompression angle and notch shape of their valve plates. Therefore, the influence of the valve plate geometry on the torque ripple magnitude of a bent-axis type piston pump for EHA application was investigated in this study. The results showed that any improvement of the torque ripple of such a bi-directional pump can not be achieved by modifying the valve plate geometry, regardless of its operation speed.

• 기계와재료
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• v.22 no.3
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• pp.88-95
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• 2010

국내외 대형 플랜트사업이 활발해지면서 여기에 소요되는 건설기계의 수요가 급증하고 특히 초 대형화가 요구되고 있다. 그러나 국내 건설기계는 장비중량이 40ton 이하인 것을 주로 생산하고 있었으나, 최근 이것에 2배가 넘는 85ton급 초대형을 생산하고 있다. 주행모터(track motor)는 굴삭기의 전진 및 후진 주행을 하는 핵심 부품으로서 유압카운터 밸런스 밸브, 양방향작동 릴리프밸브, 주차 브레이크 장치, 2속 제어장치, 유압모터와 고 강성 유성기어감속기가 매우 콤팩트한 구조로 구성된다. 우리나라에서는 두산모트롤, 제일유압, 선진정공 등에서 40ton 이하의 중소형 건설기계용 주행모터를 생산하고 있으나, 70ton 이상 초대형 급은 일본 Kayaba사, Kawasaki사, 독일 Rexroth사 및 이태리 Trasmital사 들로부터 전량수입에 의존하고 있다. 본고에서는 건설기계의 핵심부품인 주행모터의 국내외 수요시장 동향을 분석하여 국산화 개발필요성을 강조하였고, 특히 초대형 주행모터의 성능특성을 분석하여 국산화 개발에 반영 할 수 있도록 하였다.

• Proceedings of the Korea Committee for Ocean Resources and Engineering Conference
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• 2004.05a
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• pp.157-160
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• 2004

In this paper, a performance characteristic pump and motor is investigated. The hydraulic pump and motor are axial piston type with swash plate. Proportional control valve which can control that plate is an important component for its performance characteristics. We will show the control characteristics for them Experiment results show that behavior can be shown with changing the various parameters.

• Tribology and Lubricants
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• v.29 no.5
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• pp.291-297
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• 2013

Hydraulic directional control valves actuated by solenoid are used to control emergency steering in general or hybrid electric commercial vehicles. In this study, a new lightweight hydraulic directional control valve was designed by flow and structural simulation, and was fabricated; the basic operation, pressure differentials, and inner leakage flow were evaluated experimentally. In the results, the new model showed comparable performance with an existing imported valve. New valve was 80% the weight of the existing valve and had few components. Installing this valve on a truck body is easier because of its compactness and small size.

• Transactions of the Korean Society of Mechanical Engineers A
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• v.27 no.5
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• pp.779-788
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• 2003

This study evaluates the approximation errors of the existing linearized equation for a servovalve nonlinear flowrate characteristic. At first, the errors are evaluated on flowrate/pressure characteristics diagrams. Subsequently, they are investigated with time response simulation results for several hydraulic control systems. To enable systematic evaluation of computational error, the authors propose three kinds of equations with restructured forms of the existing linearized equation. As results of the evaluations, it is ascertained that comparatively good computational accuracy can be achieved with the existing linearized equation when both an operating point for the linearized equation and operating range of the hydraulic system stay near the flowrate axis of the flowrate/pressure characteristics diagram. In addition, the results show that comparatively big computational error may occur when operating range of a hydraulic system stay apart from the flowrate axis of the flowrate/pressure characteristics diagram.

• Transactions of the Korean Society of Mechanical Engineers A
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• v.27 no.5
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• pp.789-797
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• 2003

In the procedure of the hydraulic control system design, a linearized approximate equation described by the first order terms of Taylor series has been widely used. Such a linearized equation is effective just near the operating point, However, pressure and flowrate in actual hydraulic systems are usually not confined near an operating point. This study suggests a new linearized flow equation for a servovalve as a modified form of the conventional linearized flow equation. Subsequently, a procedure to determine effective operating point for the new linearized equation is proposed. From the evaluations of time responses and frequency responses obtained from simulations for a hydraulic control system, the effectiveness of the new linearized equation and the procedure to determine effective operating point is confirmed.