• Title/Summary/Keyword: 유량맥동

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Optimal Design of Gerotor with Combined Profiles (Three-Ellipse and Ellipse-Involute-Ellipse) Using Rotation and Translation Algorithm (회전이동 및 병진이동 알고리즘을 이용한 조합된 치형형상(3-타원 및 타원-인벌루트-타원)을 갖는 지로터의 최적설계)

  • Bae, Jun Ho;Lee, Ho Ryul;Kim, Chul
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.39 no.2
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    • pp.169-177
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    • 2015
  • Because technology of the sintering process is highly advanced, the gerotor used in the internal gear pumps of vehicles has advantages for manufacturing complex profiles and obtaining durability and minimization. However, it has been necessary to continuously improve the flow rate and noise of internal gear pumps for better fuel efficiency. The existing rotor was designed using a translation algorithm. This caused a discontinuity of the rotor profile, which had adverse effects on the performance. In this study, to improve the discontinuity of the profile, a new design program using a rotation and translation algorithm was developed, and two types of combined multiple profiles (three-ellipses and ellipse 1-involute-ellipse 2) were generated. Then, the performances (flow, flow rate, specific sliding, and pressure angle) of these profiles were calculated. On the basis of the calculation results for the performances, optimal designs of the two types were carried out and verified by comparing their performances with those of the existing rotor profiles.

Development of an Automated Design System for Oil Pumps with Multiple Profiles(Circle, Ellipse and Involute) (원, 타원 및 인벌루트 조합된 치형형상을 갖는 로터 개발)

  • Jung, Sung-Yuen;Kim, Moon-Saeng;Cho, Hae-Yong;Kim, Chul
    • Journal of the Korean Society for Precision Engineering
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    • v.26 no.3
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    • pp.103-112
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    • 2009
  • A internal lobe pump is suitable for oil hydraulics of machine tools, automotive engines, compressors, constructions and other various applications. In particular, the pump is an essential machine element of an automotive engine to feed lubricant oil. The subject of this paper is the theoretical analysis of internal lobe pump whose the main components are the rotors: usually the outer one is characterized by lobe with elliptical and involute shapes, while the inner rotor profile is determined as conjugate to the other. And the integrated system which is composed of three main modules has been developed through AutoLISP under AutoCAD circumstance. It generates new lobe profile and calculates automatically the flow rate and flow rate irregularity according to the lobe profile generated. Results obtained from the analysis enable the designer and manufacturer of oil pump to be more efficient in this field.

Development of an Automated Design System for Oil Pumps with Ellipse Lobe Profile (타원의 치형 형상을 갖는 로터 설계 자동화 시스템 개발)

  • Jung, Sung-Yuen;Han, Seung-Moo;Kim, Chul
    • Journal of the Korean Society for Precision Engineering
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    • v.26 no.1
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    • pp.120-129
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    • 2009
  • An internal lobe pump is suitable for oil hydraulics of machine tools, automotive engines, compressors, constructions and other various applications. In particular, the pump is an essential machine element of an automotive engine to feed lubricant oil. The subject of this paper is the theoretical analysis of internal lobe pump whose the main components are the rotors: usually the outer one is characterized by lobes with elliptical shape, while the inner rotor profile is determined as conjugate to the other. And the integrated system which is composed of three main modules has been developed through AutoLISP under AutoCAD circumstance. It generates new lobe profile and calculates automatically the flow rate and flow rate irregularity according to the lobe profile generated. Results obtained from the analysis enable the designer and manufacturer of oil pump to be more efficient in this field.

Optimum design on the lobe shapes of Gerotor Oil Pump (제로터 오일 펌프 로버형상에 관한 최적설계)

  • Kim Jae-Hun;Kim Chang-Ho;Kim Chul
    • Journal of the Korean Society for Precision Engineering
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    • v.23 no.4 s.181
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    • pp.124-131
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    • 2006
  • A gerotor pump is suitable for oil hydraulics of machine tools, automotive engines, compressors, constructions and other various applications. Especially the pump is an essential machine element of an automotive engine to feed lubricant oil. The subject of this paper is the theoretical analysis of internal lobe pump whose the main components are the rotors: usually the outer one is characterized by lobes with circular shape, while the inner rotor profile is determined as conjugate to the other. For this reason the first topic presented here is the definition of the geometry of the rotors starting from the design parameters. The choice of these parameters is subject to some limitations in odor to limit the pressure angle between the rotors. Now we will consider the design optimization. The first step is the determination of the instantaneous flow rate as a function of the design parameter. This allows us to calculate three performance indexes commonly used far the study of positive displacement pumps: the flow rate irregularity, the specific flow rate, and the specific slipping. These indexes are used to optimize the design of the pump and to obtain the sets of optimum design parameter. Results obtained from the analysis enable the designer and manufacturer of oil pump to be more efficient in this field, and the system could serve as a valuable one for experts and as a dependable training aid for beginners.

기술현황분석 - 쥴톰슨냉동 기술

  • Hong, Yong-Ju;Go, Jun-Seok;Kim, Hyo-Bong;Park, Seong-Je
    • 기계와재료
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    • v.23 no.3
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    • pp.156-163
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    • 2011
  • 쥴톰순 냉동기는 스터링 냉동기, GM 냉동기, 스터링형 및 GM형 맥동관 냉동기 등 기계적 극저온냉동기에 비해 단순한 구조, 수 초의 급속한 냉각특성을 장점으로 중대형의 가스액화사이클 뿐만 아니라 적외선검출기의 급속냉각, 저온수술 등 다양한 분야에서 널리 사용되어지고 있다. 일반적으로 100K 이하의 작동온도 및 수 초 수준의 빠른 냉각을 요구하는 적외선검출기의 냉각을 위해서는 수 백기압 이상 고압의 질소 및 아르곤 가스를 사용하는 쥴톰슨 냉동기가 주로 사용되고 있다. 쥴톰슨 냉동기는 핀-관(fin-tube) 형태의 열교환기와 열교환기의 구조적 기반을 제공하는 멘드렐(mandrel), 쥴톰슨 노즐 등으로 구성되며, 열교환기의 열전달 성능 및 유량조절기구의 특성은 냉동기 저온부의 냉각온도, 냉각시간 및 운전시간에 큰 영향을 미친다.

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Analysis Model Development for Designing of Hydraulic Power Steering System (유압식 동력조향 장치 설계를 위한 해석 모델 개발)

  • Jang, Joo-Sup;Yoon, Young-Hwan
    • Transactions of the Korean Society of Automotive Engineers
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    • v.16 no.1
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    • pp.158-165
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    • 2008
  • Hydraulic power steering system has been adopted in seniority passenger and commercial vehicle system for an easy maneuverability and a smoother ride. In this study, hydraulic power steering system analysis model which includes hydraulics and mechanical sub-systems was developed using commercial software, AMESim in order to predict characteristics for various steering components. Each component which constructs system was modeled and verified by experimentally obtained characteristics curves of each components. The agreement between simulation and experimental results shows the validity of the simulation model. The parameter sensitivity analysis such as valve opening area, torsional stiffness for system design are carried out by the analysis and experimental method.

Design and Analysis of Gerotor with Generalized Shapes for Power-Steering Units (파워 스티어링 유닛용 일반형상 제로터의 설계 및 해석)

  • Jeong, Jae-Tack;Shin, Soo-Sik;Kim, Kap-Tae
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.34 no.7
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    • pp.891-896
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    • 2010
  • A gerotor is used in power-steering units (PSUs) as well as in hydraulic motors or pumps. The inner rotor is developed on the basis of the shape of the outer rotor tooth, which normally has one arc. The method of generating inner rotor on the basis of a generalized shape of outer rotor is analyzed with a view to improve PSU characteristics. An arc-shaped outer rotor with two curvatures was used in the analysis; design parameters such as the shape and curvature of the inner rotor, the flow rate of the gerotor, the position of contact point, and slip velocity are calculated, and these results are shown. This analysis enables us to develop a new design of compact PSUs.

Numerical Study on Hydraulic Fluid Flows Within Axial Piston Pumps (액셜 피스톤 펌프내 유압유 유동에 대한 수치해석적 연구)

  • Jeong, Jong-Hyun;Kim, Jong-Ki;Suh, Yong Kweon
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.34 no.2
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    • pp.129-136
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    • 2010
  • Axial piston pumps have been widely used as power sources for hydraulic systems, but studies on the fluid flow within the pump have been usually performed using 1-D analysis because of the difficulties in considering the fluid compressibility, high-speed revolution, variation of the flow rate, and complicated geometry. The goal of this study was to understand the hydraulic fluid flow within axial piston pumps by using the 3-D numerical method and the process of generating discharge pressure ripples. To improve the convergence and robustness of the simulation model, a grid system was constructed with hexahedron-type grids around the valve plate. Furthermore, we employed an empirical formula to describe the relationship between the oil density and pressure. The CFD (computational fluid dynamics) results compared well with the experimental data.

The Vibration Effect by Induced Pulsation Pressure to the Fatigue Crack of the Dampener Fitting Welding Zone (항공기용 유압 펌프의 맥동 압력에 의한 감쇄기 용접부위 균열 개선 연구)

  • Shin, Jae Hyuk;Kim, Tae Hwan;Kang, Gu Heon;Ha, Do Jun
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.18 no.7
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    • pp.677-687
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    • 2017
  • Aircraft can often be exposed to a variety of environments and vibrations such as engine, hydraulic pump, aerodynamic force. These may cause cracking and destruction of the mechanical structure and sub-components by high-cycle fatigue. The axial piston type pump which is usually applied to the aircraft hydraulic pump can be necessarily accompanied by the fluid pulsation by continuous rotation of the axial piston. The fatigue crack was identified at the dampener fitting welding zone to prevent vibration damping during the running of aircraft equipped with this type of pulsation hydraulic pump. In order to understand the root cause of this matter, fracture and component analyses were carried out and also integral type dampener fitting was applied to prevent recurrence of the crack as a subject of design improvements. Structural integrity stress analysis, fatigue analysis, qualification test and aircraft system equipped test was conducted to verify the design validity in application to integral type dampener fitting. The test results were sufficiently satisfactory with the demand lifetime of the material from the various types of test as conducted and the subject of design improvement in this study could be objectively evaluated that shall be applied to the operational aircraft.

A Study on the Design of a New Rotor in Internal Pumps (내부 펌프의 새로운 로버 설계에 관한 연구)

  • Chang, Young-June;Kim, Jae-Hun;Han, Seung-Moo;Kim, Chul
    • Journal of the Korean Society for Precision Engineering
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    • v.24 no.3 s.192
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    • pp.100-107
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    • 2007
  • A internal lobe pump is suitable for oil hydraulics of machine tools, automotive engines, compressors, constructions and other various applications. In particular, the pump is an essential machine element of an automotive engine to feed lubricant oil. The subject of this paper is the theoretical analysis of internal lobe pump whose the main components are the rotors: usually the outer one is characterized by lobes with circular shape, while the inner rotor profile is determined as conjugate to the other. The topic of this paper is the design of a new rotor, which is based on specific performance as different types depending on the shape of the lobe of the outer rotor. First, the design of internal lobe pumps with circular, elliptical, and their combined lobe profiles is considered. The latter is a new type of lobe profile with special shape whose curvature follows a definite function. Then we introduce the performance indexes used for the comparison. Some of these indexes, such as flow rate and flow rate irregularity, are commonly used for the comparison, while specific slipping is particularly suitable in this case. It is possible to notice that the circular and elliptical type is comparable to the circular one or the elliptical one in terms of flow rate irregularity, but has improved performance in terms of specific slipping. Results obtained from the analysis enable the designer and manufacturer of oil pump to be more efficient in this field.