• Title/Summary/Keyword: 원호가공

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A Neuro-contouring controller for High-precision CNC Machine Tools (고정밀 CNC 머신을 위한 신경망 윤과제어)

  • 이현철;주정홍;전기준
    • Journal of the Korean Institute of Intelligent Systems
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    • v.7 no.5
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    • pp.1-7
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    • 1997
  • In this paper, a neuro-contouring control scheme for the high precision machining of CNC machine tools is descrihed. The proposed control system consists of a conventional controller for each axis and an additional neuro-controller. For contouring control, the contour error must be computed during realtime motion, but generally the contour error for nonlinear contours is difficult to he directly computed. We, therefore, propose a new contour error model to approximate real error more exactly, and here we also introduce a cost function for better contouring performance and derive a learning law to adjust the weights of the neuro-controller. The derived learning law guarantees good contouring performance. Usefulness of the proposed control scheme is demonstrated hy computer simulations.

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A Study on the Development of CAD/CAM System for High Precision Cam Profile CNC Grinding Machine (고 정밀 캠 프로파일 CNC 연삭기용 CAD/CAM 시스템 개발에 관한 연구)

  • Lim, Sang-Heon;Jung, Jong-Yun;Lee, Choon-Man
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.15 no.5
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    • pp.44-50
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    • 2006
  • Cam mechanisms are one of the most popular devices for generating irregular motion and are widely used in many automatic equipments, such as textile machinery, internal combustion engines and other automatic devices. In order to obtain the positive motion of follower by rotating cam, its shape should be correctly designed and manufactured. In present paper, a CAD/CAM system is developed for shape design of disk cams using relative velocity method and NC code generation using the biarc curve interpolation. And, a disk cam is successfully manufactured by the developed CAD/CAM system. Thus, it is shown that the developed CAD/CAM system can be used for high precision cam profile CNC grinding machine.

A study on detection of composite errors and high precision cutting method by numerical control of two-dimensional circular interpolation in machining centers (Machining center에서 2차원 원호보간의 복합오차 검출 및 수치제어에 의한 고정밀도 가공방법에 관한 연구)

  • Kim, J.S.
    • Journal of the Korean Society for Precision Engineering
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    • v.11 no.6
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    • pp.117-126
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    • 1994
  • This paper describes an application step of a $R^{-{\theta}}$ method which measures circular movements in machining centers. The detection of composite errors of circular movements and a high precision cutting method in machining centers were investigated by the analysis of data measured by $R^{\theta }$method which can detect the rotating angle and is applicable to variable measuring radius. When the error by squareness error and unbalance of position-loop-gain were mixed, the detection method of each error was proposed. Although the errors by squarenss error and backlash compensation were mixed, the errors by squareness error be detected. If the errors by unbalance of position-loop-gain and backlash compensation were mixed, the errors by unbalance of position-loop-gain could not detected. A high precision cutting mehod, which uses the NC program compensated by using feed-back data from error measured by the $R^{\theta }$method, was proposed.

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A Study on the Machining of Cam Profile Part by Basic Interpolation Method (Biarc 곡선보간에 의한 캠 부품형상 가공에 관한 연구)

  • 정창영;김영국;윤문철;심성보;하만경;김광희
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2001.04a
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    • pp.975-978
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    • 2001
  • For machining auto-mobile cam, the developed biarcs-fitting method eliminates the ridge problems in conventional straight-line fitting approximation or single-arc fitting of curve tool path where it leaves ridges of tool marks on the machined surface of the workpiece. The powerful advantage of this biarc method is demonstrated by applying it to the numerically controlled machining of a curved cam profile, also verified by using a CNC simulating program for auto-mobile cam profile. As a result, this algorithm may be used in CNC milling and turning for cam profile machining with short block line.

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A Study on the Automation of NC Programming for Machining Cam Profile by Biarc Interpolation Method (캠 형상 가공을 위한 Biarc 곡선보간법을 이용한 NC 프로그래밍의 자동화에 관한 연구)

  • Jung, C.Y.;Kim, Y.K.;Yoon, M.C.;Sim, S.B.;Ha, M.K.;Kim, K.H.
    • Journal of Power System Engineering
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    • v.5 no.2
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    • pp.43-49
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    • 2001
  • For machining auto-mobile cam, the developed biarcs-fitting method eliminates the ridge problems in conventional straight-line fitting approximation or single-arc fitting of curve tool path where it leaves ridges of tool marks on the machined surface of the workpiece. The powerful advantage of this biarc method is demonstrated by applying it to the numerically controlled machining of a curved cam profile, also verified by using a CNC simulating program for auto-mobile cam profile. As a result, this algorithm may be used in CNC milling and turning for cam profile machining with short block line.

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Cusp Height in Circular Surface Machining Using Ball End Mill (볼엔드밀을 이용한 원호곡면의 가공시 CUSP의 크기)

  • Yoon, Hee-Jung;Park, Sang-Lyang;Choi, Jong-Soon;Park, Dong-Sam
    • Proceedings of the KSME Conference
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    • 2000.04a
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    • pp.826-830
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    • 2000
  • Sculptured surface machining plays a vital role in the process of bring new Products to the market place. A great variety of products rely on this technology for the production of the dies and moulds used in manufacturing. And, the use or CNC machines and CAD/CAM system has become a vital parts or product development process. But, cusp is inevitable by-product in sculptured surface machining, and it is very difficult to calculate the cusp height correctly. In this study, an analytical cusp height model is proposed considering the radius of the ball end mill, radius of machined workpiece and the inclined angle of convex or concave circular surface. Experiments were performed to check the validity of this proposed model and experimental results showed that the proposed cusp model were very effective.

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폴리머 기판위의 저주파 대기압 마이크로 플라즈마의 방전 특성에 관한 연구

  • Jeong, Hui-Su;Kim, Dan-Bi;Gwon, Bo-Mi;Choe, Won-Ho
    • Proceedings of the Korean Vacuum Society Conference
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    • 2010.02a
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    • pp.444-444
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    • 2010
  • 최근 복잡한 고진공 시스템에서 수행되는 플라즈마 공정을 대신하여 진공 시스템 없이 대기압 플라즈마를 이용한 보다 경제적이고 신속하게 공정을 수행하는 연구가 활발히 진행 중이다. 이러한 대기압 플라즈마의 높은 응용성을 이용한 에칭과 증착 등의 기술은 플라즈마의 물리적 접근 없이 세계적으로 몇몇 선도 연구그룹에서 시도되고 있다. 본 연구팀에서는 대기 중에서 He, Ar, $N_2$, $O_2$, Air 등의 여러 종류의 기체에서 방전하여 미세가공이 가능한 $500\;{\mu}m$ 이하의 마이크로 제트를 개발하였다. 입력전압, 기체유량, 노즐의 구조와 크기 등의 여러 운전변수의 조절을 통해 폴리머 기판위에서 방전되는 마이크로 플라즈마 제트의 안정된 방전조건을 찾았고, 전압-전류 특성곡선(V-I characteristics), 광방출분광법(OES), 시간분해 이미지 촬영법(ICCD), 기체온도 측정법 등을 이용하여 발생된 플라즈마의 물리적인 특성을 분석하였다. 발생된 플라즈마를 이용해 처리된 폴리머 기판의 물성변화를 AFM을 통해 관찰하여 짧은 플라즈마 처리시간에도 효과적인 표면개질의 변화를 확인하였다. 마지막으로 본 기술을 이용한 대기압 마이크로 공정의 응용기술 및 가능성을 연구하였다.

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Foaming Characteristics and Physical Properties of Ethylene Vinyl Acetate Copolymer Foams (Ethylene Vinyl Acetate Copolymer 발포체의 발포특성 및 물리적 특성)

  • Kim, Jin-Tae;Son, Woo-Jung;Ahn, Byung-Hyun;Kim, Won-Ho
    • Elastomers and Composites
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    • v.36 no.1
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    • pp.52-60
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    • 2001
  • Physical properties of foams depend on the density of foams, Physical properties of base polymers, open ceil contents, and cell structures including the size, size distribution, shape of ceil and the thickness of membrane and strut. The density of foam is affected by raw materials, concentration oi crosslinking agent and blowing agent and process parameters such as processing technique and condition. Ethylene vinyl acetate copolymer(EVA) foam is a crosslinked cellular material. The foaming characteristics and physical properties of EVA foam are affected by decomposition rate of blowing agent. In this study, the decomposition rate of blowing agent and crosslinking rate, foaming characteristics and physical properties of foams were evaluated. The slow decomposition rate of blowing agent results in low density foam, good shock absorption property and uniform cell size distribution compared to the high decomposition rate of blowing agent.

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Study on Structural Reliability Assessment of a Partition Panel Made of a CFRP(Carbon Fiber Reinforced Plastic) (탄소복합재 부품 파티션패널의 구조 강성/강도 신뢰성 평가에 관한 연구)

  • Lee, Jaejin;Mun, Jihun;Yoon, Wonho;Kang, Dakyung;Ahn, Minsu;Roh, Hyungjin;Kang, Jiheon;Lee, Jaewook
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.18 no.10
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    • pp.68-74
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    • 2019
  • In the case of a partition panel for a vehicle, it is used as a vehicle chassis component that serves to distinguish the indoor and outdoor spaces of a vehicle and is mounted on a backrest portion of the vehicle's back seat to ensure the convenience of passengers by connecting the floor and the side of the vehicle. Because it is a relatively large-sized plate material among automobile chassis parts except the moving parts and non-ferrous materials can be applied, it is considered as a part having a large light-weight effect. However, the partition panel is one of the vehicle parts that must satisfy the light-weight effect as well as various structural reliability, such as torsional rigidity, vibration, and impact characteristics, for securing the running stability of the vehicle when driving at the same time. So, In this study, the possibility of replacing the aluminum partition panel as CFRP(Carbon Fiber Reinforced Plastic) partition panel is evaluated through comparing the two partition panels by using the structural reliability(stiffness/strength analysis), vibration analysis, impact analysis.

대기압 플라즈마의 바이오필름 제거 효과의 화학적 분석

  • Park, Ju-Yeong;Park, Sang-Hu;Kim, Gi-Jung;Choe, Won-Ho
    • Proceedings of the Korean Vacuum Society Conference
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    • 2016.02a
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    • pp.203.2-203.2
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    • 2016
  • 미생물이 스스로 생성한 고분자 물질에 싸이며 군집체를 형성한 바이오필름은 고체 표면에 부착되며 우리 생활 속에 다양한 형태로 발견할 수 있다. 바이오필름은 미생물에 적합하지 않은 외부 환경으로부터 미생물 스스로 보호하는 기능을 하며, 형성된 바이오필름은 오랜 기간 동안 생존하여 살균제나 항생제로부터 저항성을 가져 살균과정에서 제거되지 않고 2차오염을 야기할 수 있어 식품 가공 기계 및 수도관, 의료기기 등에 형성되었을 경우 식품 오염, 상처 감염 등의 원인이 된다. 이 때문에 위생과 바이오필름의 상관관계를 인지하고 이를 제어하기 위한 연구가 여러 방법으로 진행되고 있다. 대표적인 방법으로는 천연 향균제 개발, 쿼럼 센싱(Quoroum sensing)과 같이 미생물의 신호전달 체계를 차단하는 물질 개발 및 플라즈마 처리 등이 있다. 본 연구에서는 격자형식의 유전장벽방전(DBD) 형식의 플라즈마 소스를 개발하여 바이오필름의 효과적인 제어 가능성을 확인하고, 제어 방식의 관계를 파악하였다. 플라즈마 처리 대상의 화학적 분석을 위하여 유기물질 등을 사용해 플라즈마 처리수 내 화학물질 분석 시스템을 구축하여 이를 기반으로 플라즈마로 생성된 HNO2, NO2-, H2O2 등의 화학종이 가지는 바이오필름 제어 관계를 살펴보았으며, 화학적 방법인 제어효과와 비교하여 플라즈마의 바이오필름 제어 특성에 대해 살펴보았다. 본 발표에서 플라즈마의 바이오필름 제어효과에 대한 분석에 대해 더 자세한 결과가 발표될 예정이다.

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