• Title/Summary/Keyword: 원주방향 균열배관

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Elastic-Plastic Fracture Mechanics Analysis of Off-Centred Circumferential Through-Wall Cracked Pipes (비대칭 원주방향 관통균열 배관의 탄소성 파괴역학해석)

  • Shim, Do-Jun;Huh, Nam-Su;Kim, Yun-Jae;Kim, Young-Jin
    • Proceedings of the KSME Conference
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    • 2003.04a
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    • pp.125-130
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    • 2003
  • This paper provides approximate J estimates for off-centred, circumferential through-wall cracks in cylinders under bending. The proposed method is based on the reference stress approach, where the dependence of elastic and plastic influence functions of J on the cylinder/crack geometry, the off-centred angle and strain hardening is minimised through the use of a proper normalising load. Based on published limited FE results for off-centred, circumferential through-wall cracks under bending, such normalising load is found, based on which the reference stress based J estimates are proposed for more general cases, such as for a different cylinder geometry. Comparison of the estimated J with extensive FE J results shows overall good agreements for different crack/cylinder geometries which provides sufficient confidence in the use of the proposed method to fracture mechanics analyses of off-centred circumferential cracks. Furthermore, the proposed method is simple to use, giving significant merits in practice.

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Plastic Limit Loads for Through-Wall Cracked Pipes Using 3-D Finite Element Limit Analyses (3차원 유한요소 한계해석을 이용한 관통균열 배관의 소성한계하중)

  • Huh Nam-Su;Kim Young-Jin
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.30 no.5 s.248
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    • pp.568-575
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    • 2006
  • The present paper provides plastic limit load solutions of axial and circumferential through-wall cracked pipes based on detailed three-dimensional (3-D) finite element (FE) limit analysis using elastic-perfectly-plastic behavior. As a loading condition, axial tension, global bending moment, internal pressure, combined tension and bending and combined internal pressure and bending are considered for circumferential through-wall cracked pipes, while only internal pressure is considered for axial through-wall cracked pipes. Especially, more emphasis is given for through-wall cracked pipes subject to combined loading. Comparisons with existing solutions show a large discrepancy in short through-wall crack (both axial and circumferential) for internal pressure. In the case of combined loading, the FE limit analyses results show thickness effect on limit load solutions. Furthermore, the plastic limit load solution for circumferential through-wall cracked pipes under bending is applied to derive plastic $\eta\;and\;{\gamma}$-factor of testing circumferential through-wall cracked pipes to estimate fracture toughness. Being based on detailed 3-D FE limit analysis, the present solutions are believed to be meaningful fur structural integrity assessment of through-wall cracked pipes.

New Engineering Estimation Method of J-Integral and COD for Circumferential Through-Wall Cracked Pipes (원주방향 관통균열이 존재하는 배관의 J-적분 및 COD 계산을 위한 새로운 공학적 계산식)

  • Kim, Yun-Jae;Heo, Nam-Su;Kim, Yeong-Jin
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.25 no.3
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    • pp.548-553
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    • 2001
  • A new method to estimate the elastic-plastic J-integral and the crack tip opening displacement (COD) for circumferential through-wall cracked pipes under tension and under bending is proposed for Leak-Before-Break (LBB) analysis. Being based on the reference stress method with further modifications, the proposed method is simple to use and easy to be generalised in practice. Comparison of the CODs, predicted using the proposed method with published pipe test data show overall excellent agreement.

Interaction of thermal stress with mechanical stress in circumferentially cracked pipe (원주방향 균열배관에 대한 열하중 및 기계하중의 상호 작용)

  • Song, Tae-Kwang;Oh, Chang-Kyun;Kim, Yun-Jae
    • Proceedings of the KSME Conference
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    • 2008.11a
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    • pp.327-332
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    • 2008
  • For the cracked component under combined primary and secondary stress, an interacion between the loads occurs and the secondary stress is relaxed by the primary load. To account for this phenomena, R6 code provides the correction factor which is called V-factor. However, evaluation corrected with V-factor need to be examined for its conservatism. In this paper the conservatism of the current V-factor is examined for the circumferentially cracked pipe under the combined load and new evaluation method is proposed to reduce the conservatism.

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Crack Growth Analysis due to PWSCC in Dissimilar Metal Butt Weld for Reactor Piping Considering Hydrostatic and Normal Operating Conditions (수압시험 및 정상운전 하중을 고려한 원자로 배관 이종금속 맞대기 용접부 응력부식균열 성장 해석)

  • Lee, Hwee-Sueng;Huh, Nam-Su;Lee, Seung-Gun;Park, Heung-Bae;Lee, Sung-Ho
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.37 no.1
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    • pp.47-54
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    • 2013
  • This study investigates the crack growth behavior due to primary water stress corrosion cracking (PWSCC) in the dissimilar metal butt weld of a reactor piping using Alloy 82/182. First, detailed finite element stress analyses were performed to predict the stress distribution of the dissimilar metal butt weld in which the hydrostatic and the normal operating loads as well as the weld residual stresses were considered to evaluate the stress redistribution due to mechanical loadings. Based on the stress distributions along the wall thickness of the dissimilar metal butt weld, the crack growth behavior of the postulated axial and circumferential cracks were predicted, from which the crack growth diagram due to PWSCC was proposed. The present results can be applied to predict the crack growth rate in the dissimilar metal butt weld of reactor piping due to PWSCC.

Finite Element Based Multi-Scale Ductile Failure Simulation of Full-Scale Pipes with a Circumferential Crack in a Low Carbon Steel (유한요소기반 다중스케일 연성파손모사 기법을 이용한 원주방향 균열이 존재하는 탄소강 실배관의 파손예측 및 검증)

  • Han, Jae-Jun;Bae, Kyung-Dong;Kim, Yun-Jae;Kim, Jong-Hyun;Kim, Nak-Hyun
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.38 no.7
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    • pp.727-734
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    • 2014
  • This paper describes multi-scale based ductile fracture simulation using finite element (FE) damage analysis. The maximum and crack initiation loads of cracked components were predicted using proposed virtual testing method. To apply the local approach criteria for ductile fracture, stress-modified fracture strain model was adopted as the damage criteria with modified calibration technique that only requires tensile and fracture toughness test data. Element-size-dependent critical damage model is also introduced to apply the proposed ductile fracture simulation to large-scale components. The results of the simulation were compared with those of the tests on SA333 Gr. 6 full-scale pipes at $288^{\circ}C$, performed by the Battelle Memorial Institute.

Effect of Restraint of Pressure Induced Bending on Crack Opening Evaluation for Circumferential Through-Wall Cracked Pipe (원주방향 관통균열 배관의 균열열림 평가에 미치는 압력유기굽힘의 구속효과)

  • Kim, Jin-Won;Park, Chi-Yong
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.25 no.11
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    • pp.1873-1880
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    • 2001
  • The effects of restraint of pressure induced bending(PIB) on crack opening for circumferential through-wall crack in a pipe were investigated. In this study, the elastic and elastic-plastic finite element analyses were performed to evaluate crack opening displacement(COD) for various restraint conditions and crack size. The results showed the restraint of PIB decreased crack opening for a given crack size and tensile stress, and the decrease in crack opening was considerable for large crack and short restraint length. A1so, the effect was more significant in tole results of elastic-plastic analysis compared with in the elastic analysis results. In the elastic-plastic analysis results, tole restraint effect was increased with increasing applied tensile stress corresponding to internal pressure. Additionally, the restraint effect on COD was independent on the variation in pipe diameter and decreased with increasing pipe thickness, and It depended on not total restraint length but shorter restraint length for non-symmetrically restrained.

Finite Element Modeling of Perturbation Fields due to Colonies of Stress Corrosion Cracks(SCCs) in a Gas Transmission Pipeline (가스공급배관에서 응력부식균열 군에 의해 교란된 자속의 유한요소 모델링)

  • Yang, Sun-Ho
    • Journal of the Korean Society for Nondestructive Testing
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    • v.21 no.5
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    • pp.493-500
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    • 2001
  • The detection of axial cracks using conventional MFL pig is a significant challenge in the gas pipeline inspection. In this study, a technique using interaction of circumferentially induced torrents with axial stress corrosion crack is presented. The feasibility of this technique is investigated using finite element modeling. Finite element analysis of such interaction is a difficult problem in terms of both computation time and memory requirements. The challenges arise due to the nonlinearity of material properties, the small sire of tight cracks relative to that of the magnetizer, and also time stepping involved in modeling velocity effects. This paper presents an approach based on perturbation methods. The overall analysis procedure is divided into 4 simple steps that can be performed sequentially. Modeling results show that this technique can effectively detect colonies of SCC as well as single SCC.

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New Plastic Limit Load Equations of Pipes with Inner and Outer Circumferential Surface Cracks Considering Thickness Effect (내부 및 외부 원주방향 표면균열이 존재하는 배관의 두께효과를 고려한 소성한계하중 계산식 제시)

  • Kim, Yeon-Soo;Huh, Nam-Su
    • Transactions of the Korean Society of Pressure Vessels and Piping
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    • v.15 no.2
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    • pp.71-80
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    • 2019
  • In this study, limit load equations of thick-walled pipes with inner and outer circumferential surface cracks were derived based on force and moment equilibrium conditions. Since the limit load equations based on the mean radius at uncracked ligament, previously proposed by Kanninen et al., are based on the premise that the pipe wall thickness is relatively thin, the existing limit load solutions are only applicable to thin-walled pipes. In order to analyze the effect of the pipe thickness and surface crack depth on the limit load results, the predictions using the present limit load equations are compared with those using the existing solutions for thin-walled pipes. Being derived considering the thickness effect, the limit load solutions from this paper are believed to be more accurate for thick-walled pipes than the limit load equations presented for thin-walled pipes, and thus to be valuable equations for integrity assessment of thick-walled pipes.

재료 동적영향을 고려한 주냉각재 배관 LBB 적용시 Dynamic Strain Aging의 영향 분석

  • 양준석;박치용;정우태;유기완;김진원
    • Proceedings of the Korean Nuclear Society Conference
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    • 1998.05b
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    • pp.305-311
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    • 1998
  • 최근들어 고려된 LBB(Leak Before Break) 적용요건중 동적파괴시힘 절차에는 울진 3&4호기 이후 파단전누설개념이 적용되는 배관이 탄소강으로 제작될 경우. 이 배관이 Dynamic Strain Aging (DSA)에 의해 파괴저항치가 감소되지 않는다는 것이 정량적으로 입증되지 않는 한, 동 배관의 파괴 물성치 결정시 DSA의 영향이 고려되어야 하며, DSA 영향을 평가하기 위해서는 동적과괴시험이 수행되어야 함을 요건화 하고 있다. 본 연구에서는 DSA 효과에 의한 파괴저항(J-R) 특성의 저하가차세대원전 원자로냉각재배관 파단전누설개넘(LBB) 적용시 설계 안전여유도에 영향을 미치지 않는 정도임을 평가하는데 있다. 따라서 ASME Section III에서 탄소강으로 분류하고 있는 강종별 파괴인성 변화를 고찰하고, 차세대원전 주냉각재배관 재료인 SA508 Class la의 최대 파괴인성 감소치를 예측하여, 울진 3&4호기에서 측정된 엘보우용 SA516-Gr.70 강의 DSA 영향 평가 결과와 비교 분석하여 차세대원전 주냉각재배관의 DSA영향을 평가하였다. 도출된 결론으로는 DSA 영향을 고려한 SA508 Class la의 J 및 dJ/dA 값은 극히 보수적으로 추정할 때 50% 이상 감소하는 것으로 예측된다. 이러한 DSA 영향을 고려하였을 경우 배관재 모재의 파괴인성치는 Weld-SAW의 J/T 값 수준으로 감소하였다. 그러나 현 LRB 해석이 가장 낮은 J/T값을 갖는 Weld-SAW Auto의 균열길이 2a인 J/T선도에 의거하여 수행되고 있다는 점을 고려한다면 비록 DSA가 배관재에 영향을 주는 가장 보수적인 값(J 및 dJ/dA값을 50% 이상)을 사용한다고 하더라도 차세대원전 LBB 적용에 문제가 되지 않음을 알 수 있다. 즉 차세대원자로 주냉각재배관에 LBB를 적용하는데는 DSA 영향은 상대적으로 중요하지 않다는 결론을 얻었다. 표면에 수소화물이 농축되어 있는 hydride layer가 형성됨을 관찰하였으며 ~5,000ppm 이상의 경우에는 수소화물의 방향성이 random하였으며 특히, ZIRLO$^{TM}$ 시편의 경우에서는 원주방향으로 길게 이어진 수소화물과 기계적 성질에 치명적인 반경방향의 수소화물이 평행하게 배열된 것을 관찰하였다.하였을 때는 Li$_2$O의 첨가에 의해 치밀화가 주로 일어났고, 반면에 $N_2$-7vol.%H$_2$ 분위기에서 소결하면 Li$_2$O의 첨가에 의해 작은 기공은 소멸되고 큰 기공이 생성되었다.지나치게 모국어의 영향만 강조하고 다른 요인들에 대해서는 다분히 추상적인 언급으로 끝났지만 이 분석을 통 해서 배경어, 목표어, 특히 중간규칙의 역할이 괄목할 만한 것임을 가시적으로 관찰할 수 있 다. 이와 같은 오류분석 방법은 학습자의 모국어 및 관련 외국어의 음운규칙만 알면 어느 학습대상 외국어에라도 적용할 수 있는 보편성을 지니는 것으로 사료된다.없다. 그렇다면 겹의문사를 [-wh]의리를 지 닌 의문사의 병렬로 분석할 수 없다. 예를 들어 누구누구를 [주구-이-ν가] [누구누구-이- ν가]로부터 생성되었다고 볼 수 없다. 그러므로 [-wh] 겹의문사는 복수 의미를 지닐 수 없 다. 그러면 단수 의미는 어떻게 생성되는가\ulcorner 본 논문에서는 표면적 형태에도 불구하고 [-wh]의미의 겹의문사는 병렬적 관계의 합성어가 아니라 내부구조를 지니지 않은 단순한 단어(minimal $X^{0}$ elements)로 가정한다. 즉, [+wh] 의미의 겹의문사는 동일한 구성요 소를 지닌 병렬적 합성어([$[W1]_{XO-}$ $[W1]_{XO}$ ]$_{XO}$)로

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