• 제목/요약/키워드: 원주방향 균열배관

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원주방향 부분 관통 균열이 존재하는 직관에 인장하중과 열하중의 복합하중이 가해지는 경우의 균열 선단 응력장 (Crack-tip Stress Field of Fully Circumferential Surface Cracked Pipe Under Combined Tension and Thermal Loads)

  • 제진호;김동준;김윤재
    • 대한기계학회논문집A
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    • 제38권11호
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    • pp.1207-1214
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    • 2014
  • 균열이 존재하는 구조물의 균열 선단에서 과도한 소성 상태에 도달하게 되면 파괴역학 매개변수에 의하여 예측되는 균열 선단의 응력장이 실제와는 매우 다르게 나타난다. 구조물의 크기와 형상 그리고 하중의 형태에 따라 균열 선단의 응력장이 유일하지 않다. 이는 균열 선단의 구속 효과가 단일 매개변수 파괴역학으로 표현 될 수 없기 때문이다. 따라서 전통적으로 사용되었던 K, J를 이용한 단일 매개변수 파괴역학을 보완하기 위하여 다양한 시도가 있었고, 대표적으로 Q-응력이 있다. 본 논문에서는 Q-응력을 이용하여 원주방향으로 완전히 발달한 표면 균열이 있을 경우의 균열 선단의 구속 효과를 확인하였다. 고려된 하중은 일차하중으로 축 방향 인장하중과 반경방향 열구배에 의한 이차하중의 복합하중이다. 이차하중이 일차하중보다 구속효과가 더 심하며 기계하중보다 열하중이 뒤에 가해지는 열충격조건에서 구속효과가 더 심하게 나타남을 확인하였다.

내압과 굽힘의 복합하중을 받는 원주방향 표면균열 배관에 대한 하한계 실단면 한계하중 (Lower Bound Net-Section Limit Loads for Circumferential Part-Through Surface Cracked Pipes under Combined Pressure and Bending)

  • 오창균;김종성;진태은;김윤재
    • 대한기계학회:학술대회논문집
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    • 대한기계학회 2007년도 춘계학술대회A
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    • pp.1772-1777
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    • 2007
  • This paper provides plastic limit loads of pipes with constant-depth, circumferential part-through surface cracks under combined pressure and bending. A key issue is to postulate discontinuous hoop stress distributions in the net-section. Validity of the proposed limit load solutions is checked against the results from three-dimensional (3-D) finite element (FE) limit analyses using elastic-perfectly plastic material behavior.

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$C^{\ast}$-적분에 기초한 고온배관 수명평가 ([ $C^{\ast}$ ]-integral Based Life Assessment of High Temperature Pipes)

  • 이형일
    • 한국가스학회지
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    • 제4권4호
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    • pp.25-33
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    • 2000
  • 최근 들어 가혹한 온도 및 압력조건에서 운전이 요구되는 고온배관들의 잔여수명예측은 상당히 중요한 관심사로 부각되고 있다. 이에 고온손상을 정량적으로 평가하여 설비를 안전하게 사용하기 위한 유지기술 및 수명평가 기술을 확보하는 것은 매우 중요하다. 한편 이러한 고온배관내 대부분의 균열은 반타원 표면균열의 형태로 형상화되어 파괴역학의 실제응용에서 발견할 수 있는 가장 복잡한 형상과 하중특성을 갖게 된다. 이를 배경으로 본 연구에서는 먼저 축방향 및 원주방향 반타원 표면균열이 존재하는 직관의 완전 3차원 유한요소망 자동생성 프로그램을 작성하였다. 이렇게 생성된 유한요소 입력자료를 이용하여 3차원 유한요소 해석을 수행하면 반타원 표면균열선단을 따른 고온 크리프 파괴 지배변수 $C^{\ast}$-적분값을 구할 수 있다. 또한 $C^{\ast}$-적분값에 준해 균열진전량을 계산하는 후처리 균열진전 모듈을 추가하여 사용자 편의 수명평가 프로그램을 개발하였다. 최종적으로 개발된 통합 수명 평가 프로그램을 이용하여 여러 가지 해석변수들의 반타원 표면균열을 갖는 고온 직관 수명에 대한 영향을 살펴보았다.

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하중-균열열림변위를 이용한 굽힘하중이 작용하는 원주방향 관통균열 배관의 새로운 J 실험법 (New J Testing Method Using Load-COD Curve for Circumferential Through-Wall Cracked Pipes under Bending)

  • 허남수;김윤재;김영진
    • 대한기계학회논문집A
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    • 제30권1호
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    • pp.60-65
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    • 2006
  • The present paper provides experimental J estimation equation for the circumferential through-wall cracked pipe under four-point bending, based on the load-crack opening displacement (COD) record. Based on the limit analysis and the kinematically admissible rigid-body rotation field, the plastic ${\eta}$-factor for the load-COD record is derived and is compared with that for the load-load line displacement record. Comparison with the J results from detailed elastic-plastic finite element (FE) analysis shows that the proposed method based on the load-COD record provides reliable J estimates even for shallow cracks, whereas the conventional approach based on the load-load line displacement record gives erroneous results for shallow cracks. Thus, the proposed J estimation method could be recommended for testing the circumferential through-wall cracked pipe, particularly with shallow cracks.

원주방향 경사관통균열이 존재하는 두꺼운 배관의 탄성 균열열림변위 (Elastic Crack Opening Displacement of Slanted Circumferential Through-Wall Cracks in Thick-Walled Cylinder)

  • 한태송;허남수;심도준;김진수;이진호
    • 한국압력기기공학회 논문집
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    • 제8권3호
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    • pp.13-22
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    • 2012
  • According to recent research on leak-rate estimates to assess rupture probabilities of nuclear piping which contains a circumferential surface/through-wall cracks due to PWSCC, i.e., xLPR (Extremely Low Probability of Rupture) program, it has been revealed that the use of crack shape with an idealized circumferential through-wall crack during actual crack growth can lead to overestimate of the leak-rate. Thus, for accurate estimation of the leak-rate during crack growth, the more realistic crack shape that can simulate the crack shape transition from surface crack to through-wall crack should be used. In this context, in the present study, the elastic crack opening displacement of slanted circumferential through-wall crack in thick-walled cylinder was proposed based on 3-dimensional elastic finite element fracture mechanics analyses. To propose the elastic crack opening displacement of slanted circumferential through-wall crack in thick-walled cylinder, the geometric variables affecting crack opening displacement, i.e., thickness of cylinder, reference inner crack length and slant crack ratio were systematically varied. In terms of loading conditions, axial tension, global bending moment and internal pressure were considered. The present results can be applied to calculate the leak-rate considering more realistic crack shape transition from surface crack to idealized through-wall crack, and can be expected to enhance current leak-rate estimation scheme, for instance, in xLPR program etc.

원주방향균열이 존재하는 원전 배관계통의 파괴거동에 관한 실험적 연구(I) - 직관부에서의 균열거동 평가 - (An Experimental Study on the Fracture Behavior of Nuclear Piping System with a Circumferential Crack(I) - Estimation of Crack Behavior in Straight Piping -)

  • 최영환;박윤원
    • 대한기계학회논문집A
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    • 제23권7호
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    • pp.1182-1195
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    • 1999
  • The purpose of this study is to investigate experimentally the effects of both seismic loading and crack length on the fracture behavior of piping system with a circumferential crack in nuclear power plants. The experiments were performed using both large scale piping system facility and 4 points bending test machine under PWR operating conditions. The difference in the load carrying capacities between cracked piping and non-cracked piping was also investigated using the results from experiments and numerical calculations. The results obtained from the experiments and estimation are as follows : (1) The safety margin under seismic loading is larger than those under quasi static loading or simple cyclic loading. (2) There was no significant effect of crack length on tincture behavior of piping system with both a surface crack and a through-wall crack. (3) The load carrying capacity in cracked piping was reduced by factors of 7 to 46 compared to non-cracked piping.

용접부 중앙에 원주방향균열이 있는 배관에 대한 강도불일치 한계하중 해석 및 파괴역학 평가 (Mis-Match Limit Load Analyses and Fracture Mechanics Assessment for Welded Pipe with Circumferential Crack at the Center of Weldment)

  • 송태광;전준영;심광보;김윤재;김종성;진태은
    • 대한기계학회논문집A
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    • 제34권1호
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    • pp.19-26
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    • 2010
  • 본 논문에서는 유한요소 해석을 통해 용접부 중앙에 원주방향균열이 있는 배관에 대한 강도불일치 한계하중 해석 및 파괴역학 해석을 수행하였다. 강도불일치 한계하중식을 제시하기 위해 강도불일치 비, 용접부 폭, 균열 길이 및 배관 반경비에 대한 체계적인 변수 해석을 수행하였으며 참조응력법을 바탕으로 스테인리스강 및 페리틱 강에 대한 J-적분 계산을 수행하였다. 본 연구에서 제시한 강도불일치 한계하중을 사용하여 참조응력을 정의할 때, 보다 정확한 J-적분 결과를 얻을 수 있었다.

페라이틱 강 배관내의 원주방향 표면균열 평가를 위한 새로운 Z-Factor의 개발 (Development of New Z-Factor for the Evaluation of Circumferential Surface Crack In Ferristic Steel Pipings)

  • 최영환;정연기;이정배
    • 대한기계학회논문집A
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    • 제20권6호
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    • pp.1798-1809
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    • 1996
  • The purpose of this paper is to develop new Z-Factors to evaluate the behavior of circumferential surface crack in ferritic steel piping including base metal and Submerged Arc Weld(SAW) metal in nuclear power plant. The Z-factor is a load multiplier to convert plastic load to elasto-plastic load. However the current Z-Factor is a load multiplier to convert plastic load to elasto-plastic load. However the current Z-Factor gives too conservative results. In this study, a J-estimation method, SC.TNP method, which is based on GE/EPRI expression, is used to develop new Z-Factors. The desirabilities of both the SC.TNP mehtod and the new Z-Factors are examined using the previous experimental results for the circumferential surface crack in ferritic steel pippings. The results are as follows ; (1) The SC.TNP mehtod is good for describing the circumferential surface crack behavior in farritic steel pipings, while the well-known R6 mehtod and DPFAD method give too conservative results. (2) The ASME-Z-Factor method using nwe Z-Factors well predicts the behavior of circumferential surface crack in ferritic steel pipings including base emtal and SAW metal.

비대칭 원주방향 관통균열 배관의 탄소성 J-적분 계산식 (Elastic-Plastic J Estimations for Pipes with Off-Centred Circumferential Through-Wall Cracks)

  • 심도준;허남수;김윤재;김영진
    • 대한기계학회논문집A
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    • 제27권7호
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    • pp.1170-1178
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    • 2003
  • This paper provides approximate J estimates for off-centred, circumferential through-wall cracks in cylinders under bending and under combined tension and bending. The proposed method is based on the reference stress approach, where the dependence of elastic and plastic influence functions of J on the cylinder/crack geometry, the off-centred angle and strain hardening is minimised through the use of a proper normalising load. Based on published limited FE results for off-centred, circumferential through-wall cracks under bending, such normalising load is found, based on which the reference stress based J estimates are proposed for more general cases, such as for a different cylinder geometry and for combined loading. Comparison of the estimated J with extensive FE J results shows overall good agreements for different crack/cylinder geometries and for combined tension and bending, which provides sufficient confidence in the use of the proposed method to fracture mechanics analyses of off-centred circumferential cracks. Furthermore, the proposed method is simple to use, giving significant merits in practice.