• Title/Summary/Keyword: 용착금속파단

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Experimental Study on Strength of Austentic Stainless Steel (STS 304L) Fillet-Welded Connection with Weld Metal Fracture According to Welding Direction (용접방향에 따른 오스트나이트계 스테인리스강(STS304L) 용착금속파단 용접접합부의 내력에 관한 실험적 연구)

  • Kim, Tae Soo;Lee, Hoochang;Hwang, Bokyung;Cho, Taejun
    • Journal of the Korea institute for structural maintenance and inspection
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    • v.22 no.1
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    • pp.81-89
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    • 2018
  • Austenitic stainless steels have excellent corrosion resistance, durability and fire resistance. Especially, since STS304L among austenitic types is a low-carbon variation of STS304 and has excellent intergranular corrosion resistance, it can often be used under the welded condition without heat treatment after field welding. This paper investigated ultimate behaviors such as ultimate strength and weld metal fracture mechanism of STS304L fillet-welded connections with TIG(tungsten inert gas) welding through test results. Main variables of specimens are weld length and welding direction against loading. Fracture of specimens are classified into three modes(tensile fracture, shear fracture and block shear fracture). Ultimate strengths were compared according to the welding direction and weld length and TFW series with transverse fillet weld had the highest strength compared with other types(LFW series with longitudinal fillet weld and FW series with all round weld). It is known that current design specifications such as KBC 2016 and AISC2010 underestimated the strength of TFW and LFW specimens and provided unconservative estimates for FW specimens. Finally, strength equations were proposed considering material properties of STS 304L material.

기어의 스코어링 강도해석

  • 이성철
    • Tribology and Lubricants
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    • v.9 no.2
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    • pp.1-8
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    • 1993
  • 기어가 비교적 큰 하중과 고속의 운전상태에서 사용되는 경우 되풀이 응력에 의한 피로를 대상으로 하는 면압이나 굽힘강도 이외에 치면에서 발생되는 긁힘이나 융착(瀜着) 또는 용착(溶着)을 대상으로 한 스코어링(scoring) 강도를 고려하여야 한다. 스코어링은 주로 치의 이끝 부분에서 접촉방향으로 긁힘이 나타나는 손상으로 특징지워진다. 미국기어제조협회(AGMA)에서는 윤활막 파손에 의한 금속과 금속과의 접촉에 기인하여 발생되는 여러형태의 손상, 예를 들면 scuffing, seizing, galling 등을 광범위하게 스코어링으로 통칭하고 있다. 미국계통의 기술분야에서는 스코어링을 고온 스코어링(hot scoring)과 저온 스코어링(cold scoring)으로 구분하고 있다. 고온 스코어링은 고속 운전시 표면의 섬광온도(flash temperature)에 기인한 용착과 접촉방향으로 재료를 이탈시키는 형태를 나타내고, 저온 스코어링은 저속의 기어에서 윤활막 파단으로 표면에 줄질(filing)한 듯한 손상이 발생되는 것을 나타낸다. 유럽에서는 고온 스코어링 손상은 스커핑이라 하고 저온 스코어링손상만을 스코어링이라 부르고 있다.

Evaluation of mechanical Characteristic according to the Filler Metal by GTA welding Process using 7075 Aluminum Alloy (알루미늄 합금 7075의 용가재에 따른 GTA용접공정의 기계적 특성 평가)

  • Son, Yeong-San;Lim, Byung-Chul
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.18 no.4
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    • pp.521-526
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    • 2017
  • In the GTA welding process of Al 7075 alloy using different types of filler metals, the tensile test and micro-hardness test were conducted to evaluate the mechanical characteristics. Also, the radiographic test result showed that the weld met the criterion of level 1 in accordance with KS D 0242 for verifying the welding integrity and there were no welding defects. The tensile test result obtained using Al 7075 as a filler metal showed that the material was fractured in the weld zone. The tensile strengths of the materials using Al 7075 and ER 4043 as the filler metal were about 240MPa and 253MPa, their yield strengths were about 132MPa and 120MPa and their elongation percentages were 6.6% and 13%, respectively. The micro-hardness value of the deposited metal zone when using Al 7075 as the filler metal was Hv 132. However, the micro-hardness of the material using ER4043 as the filler metal was about 24% lower than that using Al 7075. When the chemical composition of the filler metal is the same as that of the material itself, fracture can occur in the deposited metal zone. Therefore, it is not desirable to use the same material as the filler metal for the welding of Al 7075 alloy. Moreover, the use of Al-Si based ER 4043 as a filler metal is more desirable than using the same material as a filler metal for welding Al 7075.

A study on the KLA behaviors in HAZ and the mechanical properties of austenitic stainless steel weld (스테인레스강용접 열영향부의 KLA거동 및 기계적 특성에 관한 연구)

  • 조종춘;김영석;김학민
    • Journal of Welding and Joining
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    • v.8 no.4
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    • pp.27-34
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    • 1990
  • Integranular corrosion behaviors of KAL (Knife Line Attack) and mechanical properties such as tensile and creep rupture were investigated for the tube material used for nearly 20 years under the condition of 463.deg. C and 28 $kg/cm^2$. Based and weld metal were austenitic stainless steel AISI 321 containing Ti, AISI 347 containing Nb, respectively. KLA is a kind of the intergranular corrosion which often occurs just near the HAZ (heat affected zone) of AISI 321 and AISI 347 stainless steel due to the grain boundary sensitization. In KLA zone, intergranular corrosion crack has propagated outwards from the inner surface and carbides of white and narrow band type assuming as (Cr, Fe) carbide were confirmed. All the delta-ferrite formed in the weld metal during weld solidification has been transformed into sigma-phase since delta-ferrte was exposed for 20 years at 463.deg. C. Elongation was very low at the range from room temperature to 600.deg. C and it was confirmed that creep-rupture properties were not consideralbly affected.

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An Experimental Study on Block Shear Fracture of Base Metal in Ferritic Stainless Steel Welded Connection (페라이트계 스테인리스강 용접접합부의 모재 블록전단파단에 관한 실험적 연구)

  • Kim, Tae Soo
    • Journal of Korean Society of Steel Construction
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    • v.28 no.5
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    • pp.303-312
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    • 2016
  • Many researches on the application of stainless steels as structural steels have been performed thanks to their material properties such as superior ductility and corrosion resistance. Ferritic stainless steels(STS430) with little or no nickel have been used increasingly in building structure because it is inexpensive compared to austenitic stainless steels(STS304) with nickel, but provide performances similar to the austenitic stainless steel. This paper deals with block shear fracture behavior of base metal in stainless steel welded connection. Although the block shear fracture behavior for welded connection due to stress triaxiality is different from that of bolted connection, the block shear strength of welded connection in current design specifications has been predicted based on that of bolted connection. The main parameters are weld length and welding process(Arc and TIG welds). The ultimate strengths of TIG welded specimens were higher than those of arc welded specimens and current design predictions by AISC, EC3 etc. were compared with test strengths.

A Study of Weldability and Welded Joint Performance on the Gas Shield Arc Welding (FCAW) of SM490TMC Steel Plate (120mm) (SM490TMC 극후판(120mm) 강재의 가스실드아크용접(FCAW)을 이용한 용접성 및 이음성능에 관한 연구)

  • Kim, Sung Bae;Hong, Hyung Ju;Choi, Young Han;Kim, Sang Seup
    • Journal of Korean Society of Steel Construction
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    • v.29 no.6
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    • pp.455-465
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    • 2017
  • To figure out the weldability and welded joint performance on the FCAW of SM490TMC 120mm, several specimens were manufactured and 10 kinds of experiments were implemented. The result of the weld zone chemical composition test, weld metal tensile test, weld zone tensile test, and weld zone impact test has satisfied the KS. Especially, the weld zone tensile test result shows the base metal fracture, which means the weld zone performs enough required performance. In addition, the results of the weld zone bending test, hardness test, macroscopic test, microscopic test, and the maximum hardness in HAZ were showing that the FCAW weld zone has fine quality.

Development of Creep Properties Evaluation Technique for Steel Weldment of Power Plant (발전설비 강 용접부의 크리프 특성 평가 기술 개발)

  • Lee, Dong-Hwan;Jeoung, Young-Hun;Baek, Seung-Se;Ha, Jeong-Soo;Song, Gee-Hook;Lee, Song-In;Yu, Hyo-Sun
    • Proceedings of the KSME Conference
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    • 2001.11a
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    • pp.180-185
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    • 2001
  • In the life assessment for plant structural component, the research on deterioration of toughness and material properties occurred in weldments has been considered as very important problems. In general, the microstructures composed in weldments are hugely classified with weld metal(W.M), fusion line(F.L), heat affected zone(HAZ), and base metal(B.M). It has been reported that the creep characteristics on weldments having variable microstructures could be unpredictably changed. Furthermore, it is also known that HAZ adjacent to F.L exhibits the decreased creep strength compared to those in base or weld metals, and promotes the occurrence of Type III and Type IV cracking due to the growth of grains and the coarsening carbides precipitated in ferritic matrix by welding and PWHT processes. However, the lots of works reported up to date on creep damage in power plant components have been mostly conducted on B.M and the creep properties on a localized microstructures in weldments have not as yet been throughly investigated. In this paper, for various microstructures such as coarse grain HAZ(CGHAZ), W.M and B.M in X20CrMoV121 steel weldment, the small punch-creep(SP-Creep) test using miniaturized specimen(t=0.5mm, 0.25mm) is performed to investigate a possibility for creep characteristics evaluation.

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