• Title/Summary/Keyword: 용접 자동화

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압력 기기 용접부 검사 자동화 시스템 - 원자로 자동 탐상 시스템 압력 배관 자동 탐상기 -

  • 김재희
    • Nuclear industry
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    • v.19 no.12 s.202
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    • pp.59-65
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    • 1999
  • 원자력발전소는 우라늄 핵연료를 태워서 물을 끓여 증기를 발생시키고 이 고압 증기로 터빈을 돌려 전기를 생산하는데, 이와 같은 일련의 과정은 고압 용기나 배관을 사용하여 가능하게 된다. 이와 같은 고압 용기 및 고압 배관은 그 기기 안에 핵반응 물질이 들어 있다는 점을 고려해 볼 때 그 기기의 건전성 확보는 매우 중요한 일 중 하나이다. 본고에서는 원자력발전소의 원자로 압력 용기를 비롯하여 압력 배관의 용접부에 대한 결함 탐지에 사용되는 자동 초음파 탐상 기기에 관하여 서술하고자 한다.

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Hybrid Fuzzy Controller for High Speed and High Precision Control of Auto-Equipments (자동화 장비의 고속 정밀제어를 위한 혼합형 퍼지 제어기)

  • 조정환
    • Journal of the Korean Institute of Illuminating and Electrical Installation Engineers
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    • v.15 no.5
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    • pp.90-96
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    • 2001
  • This paper proposes the hybrid fuzzy control system for fast response time and precision control of auto-equipment which exist disturbance, parameter alteration of system, uncertainty. The purposed system, which provides the improvement in terms of the control region in high speed and precision control, first used the fuzzy control method for fast response time and when the error reaches the preset value, used the frequency-locked method for precision control. The theoretical and experimental studies have been carried out. The presented results from the above investigation show considerably improved performance in the position control of auto-equipment.

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The Influence of the Reflected Arc Light on Vision Sensors for Welding Process Autimation (물체의 반사성질이 용접자동화용 시각센서의 아크노이즈에 미치는 영향에 관한 연구)

  • 이철원;나석주
    • Journal of Welding and Joining
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    • v.13 no.1
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    • pp.115-126
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    • 1995
  • Vision sensors using the optical triangulation have been widely used for automatic welding systems in various ways, but their reliability is seriously affected by presence of the arc noise. The reliability of vision sensors was analyzed with variation of the arc noise by considering the reflectance of the base metal. first, the properties of the base metal's reflection were modelled by using the Bidirectional Reflectance-Distribution Function(BRDF), and then the variation of the reflected arc intensity was formulated for various configurations of the torch, base metal, and sensor. The experimental data of the gray level of the reflected arc light were obtained for two materials, mild steel and stainless steel. It was found that the results calculated from the proposed model were in good agreement with the experimental data.

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A Study on the Automatic Seam Tracking of Triangular Wave Form (삼각파 형태의 용접선 자동추적에 관한 연구)

  • Bae Cherl-O;Kim Hyun-Su;Ahn Byong-Won
    • Journal of the Korean Society of Marine Environment & Safety
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    • v.12 no.2 s.25
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    • pp.151-155
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    • 2006
  • In these days, welding is the most commonly used metallic connection technology and also is the fundamental production technology of the modem industrial, which is used in various areas of the industrial fields, such as shipbuilding, automobiles, airplanes and plant facilities. However welding process produces strong light, electric currents, and fume gases etc., and the welding automation is not so easy compared to the other works of manufacturing industries which produce the standardized products in large quantities. So it is difficult to weld and detect the all kinds of seams automatically by a specific sensor. In this paper the sensor applying strain gauges is used to detect the seams of triangular wave form. With the auto carriage having the sensor we proposed the experiment to weld and track the seam automatically.

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A study on the welding current and voltage signal processing method for the quality evaluation of robotic GMAW (GMAW 품질분석을 위한 신호처리 방법에 관한 연구)

  • Hong, Woo Heon;Ryu, Jeong Tak
    • Journal of Korea Society of Industrial Information Systems
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    • v.19 no.6
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    • pp.25-31
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    • 2014
  • Gas metal arc welding (GMAW) is currently the most widely used arc welding processes in the industry because of its high metal deposition rate, flexibility and low cost. It is attractive for high-productivity manufacturing applications and is well suited to automatic or robotic welding. Welding voltage and current have a significant impact on the weld bead. However, welding voltage and current are changed variously according to welding condition and user environment, and prediction is impossible. To determine the welding conditions, the welding current and voltage are applied to the appropriate data analysis techniques. In this paper, we used the moving average filter to the welding voltage and current data, and normal and abnormal welding waves were distinguished.

Implementation of An Automated Ultrasonic Flaw Imaging System for the Inspection of Pipe Welding (배관 용접부 자동 초음파 결함 영상 보정 시스템 구현)

  • Kim, Han-Jong;Park, Jong-Hoon;Kim, Cheol-Won
    • Proceedings of the Korean Institute of Information and Commucation Sciences Conference
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    • 2008.05a
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    • pp.556-559
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    • 2008
  • In this study, an automated ultrasonic testing system and post signal and image processing techniques are developed in order to construct ultrasonic flaw images in weldments. The automated ultrasonic testing system developed in the present study adopted an 8 channel pulser/receiver-ADC unit and a 2 axis motion driving unit and the post signal and image processing algorithms are built into the system program of the automated ultrasonic testing system.

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Development of Automated Non-Destructive Ultrasonic Inspection Equipment for Welding Crack Inspection (용접크랙검사용 비파괴 초음파탐상 자동화검사장비 개발)

  • Chai, Yong-Yoong
    • The Journal of the Korea institute of electronic communication sciences
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    • v.15 no.1
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    • pp.101-106
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    • 2020
  • This research is related to a development of the ultrasonic detector for an internal defect detection of various assembly part's welding zone. In this research, measurement S/Ws including system's motion control, S/W ultrasonic transmitter/receiver control, defect judgment standard setting, etc. have been designed for ultrasonic detection, and welding defects sample network, etc. were also designed for comparison between products in good condition and defective products. Through this kind of system, automatic detection function can be performed for the depth and the defect location of the assembly parts welding zone, and the system is able to make a judgment of internal defect detection which is used to be performed by an expert in the past.

A Study on the Performance Evaluation of the Welded Joint to Maintain the Quality of the Tandem GMAW (탠덤 GMAW의 품질확보를 위한 용접이음부위의 성능평가에 대한 연구)

  • Park, Cheol-Kyun;Lee, Jong Pyo;Park, Min Ho;Kim, Ill Soo
    • Journal of Advanced Marine Engineering and Technology
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    • v.39 no.3
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    • pp.230-237
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    • 2015
  • To improve productivity and improve the welding process, we have studied the automated system of the weld by applying a tandem welding. Then, the speed of the welding process is improved, production of industries is increasing. Productivity of the industrial sector has increased the application of tandem welding for automated system of welding. But quality assurance for the product take place welding defects in the welding process because the speed of the process is increased. Definitive research solutions an dit's actuality, however, there is insufficient. Accordingly, it is a situation that the performance of the weld to ensure quality of the weld is required urgently after the welding process. Comparing and analyzing the results of passing each experiment of the two-electrode welding and the welding electrode1, a study attempted to quality assurance of the welded joint portion.

Evaluation of a Back Face Strain Compliance of CT specimen (CT시험편의 Back Face Strain Compliance 평가)

  • Kim, Won Beom
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.17 no.12
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    • pp.686-691
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    • 2016
  • In welded steel structures, there are many stress concentration sites such as weld beads, and welding defects are likely to occur at the welded parts. When a repeated fatigue load acts on a stress concentration site, fatigue crack occurs and propagates, leading to fatigue fracture. Therefore, it is necessary to understand fatigue life, crack initiation life, and crack propagation life in order to prevent fatigue failure. In this study, a compliance method was derived for use in the study of fatigue crack propagation characteristics. This compliance can be used for automated measurement of fatigue cracks. The compliance was calculated using an in-house FEM program for a CT specimen. The results of this calculation are presented in relation to a/W and compared with calculation results using the J integral and a program from a previous study. In addition, the strain distribution in the upward and downward directions was calculated from the center of the back face of the CT specimen. In this distribution, the strain tended to decrease from the center to the top and bottom. The compliance method was achieved from these calculations and can be used for automatic execution of crack propagation tests.