• Title/Summary/Keyword: 용접흄

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아크용접시 금속이행현상 연구에 관하여

  • 정재필;강희재;이보영;황선효
    • Journal of Welding and Joining
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    • v.4 no.1
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    • pp.1-15
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    • 1986
  • 금속이행이란 소모성 전극을 이용한 arc 용접에서 금속이 용융된 와이어로부터 모재로 이동하는 현상을 말하며 넓게는 용적의 이행 뿐만아니라 스패터등과 같은 불필요한 이행까지로 포함하는 의미이다. 용접시 스패터와 흄(fume)발생, 용입형상, 용접자세, 용융지안정성 및 용접부의 기계적 성질 등이 금속이행형태에 의해 많은 영향을 받기 때문에 효과적인 용접을 위해서는 이 금속 이행 형태를 적절히 조절해야 한다. 이를 위해서는 금속이행형태, 금속이행기구, 금속이행에 미치는 여러 가지 변수 등에 대하여 아라야 할 필요성이 있으며, 이러한 필요성 때문에 많은 사 람들이 오래 전부터 금속이행현상에 관한 연구를 수행하여 왔다. 그러나 용적이 고온이 arc속에 서 짧은 시간내에 고속으로 이행하기 때문에 금속이행현상의 연구에는 많은 어려움이 있으며, 현재까지도 정확한 금속이행현상에 관한 이론은 밝혀지지 않고 있다. 따라서 금속이행에 관해서 는 앞으로도 많은 연구가 필요하며 본 해설은 현재까지 연구발표된 금속이행에 관한 자료들을 종합정리하였다.

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A study on the effect of welding fume during the welding work (용접시 발생되는 용접흄에 관한 연구)

  • Lee, Gyeong-Man;Lee, Cheol-Gu
    • Proceedings of the KWS Conference
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    • 2007.11a
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    • pp.306-309
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    • 2007
  • It shows not only positive effect with fan as a way of improving condition in workplace but also shows air supply, ventilation condition in welding site with CFD analyzation. Also when the wind blew to the front side by a fan, the welding Hume significantly reduced, As this was examined as CFD and was gone through enough exhaustion to become streamline flow laminar, the toxic materials will be reduced. The improvement of welding work and education are investigated to be more significant factors than wearing protective equipments and setting safety tools to prevent welding works from welding fume exposure.

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The Exposure Status and Biomarkers of Bisphenol A in Shipyard Workers (일부 조선업 근로자들의 bisphenol A 노출실태와 생물학적 지표)

  • Kim, Cheong-Sik;Park, Jun-Ho;Cha, Bong-Suk;Park, Jong-Ku;Kim, Heon;Chang, Soung-Hoon;Koh, Sang-Baek
    • Journal of Preventive Medicine and Public Health
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    • v.36 no.2
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    • pp.93-100
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    • 2003
  • Objectives : Because shipyard workers are involved with various manufacturing process, they are exposed to many kinds of hazardous materials. Welders especially, are exposed to bisphenol-A (BPA) during the welding and flame cutting of coated steel, This study was conducted to assess the exposure status of the endocrine disrupter based on the job-exposure matrix. The effects of the genetic polymorphism of xenobiotic enzyme metabolisms involved in the metabolism of BPA on the levels of urinary metabolite were investigated. Methods : The study population was recruited from a shipyard company in the f province. A total of 84 shipbuilding workers 47 and 37 in the exposed and control groups, respectively, were recruited for this study. The questionnaire variables included, age, sex, use of personal protective equipment, smoking, drinking and work duration. The urinary metabolite was collected in the afternoon and correction made for the urinary creatinine concentration. The of the CYP1A1, CYP2E1 and UGT1A6 genotypes were investigated using polymerase chain reaction-restriction fragment length polymorphism (PCR-RFLP) methods with the DNA extracted from venous blood. Results : The urinary BPA level in the welders group was significantly higher than in the control group (p<0.05). The urinary BPA concentration with the wild type UGT1A6 was higher than the other UGT1A6 genotypes, but with no statistical significant. From themultiple regression analysis of the urinary BPA, the regression coefficient for job grade was statistically significant (p<0.05). Conclusions : The grade of exposure to BPA affected the urinary BPA concentration was statistically significant. However, the genetic polymorphisms of xenobiotics enzyme metabolism were not statistically significant. Further investigation of the genetic polymorphisms with a larger sample size is needed.

An Effect of Harmful Materials During Welding Work (용접 작업 중 발생하는 유해물질의 영향)

  • Lee, Kyung-Man;Lee, Chul-Ku
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.17 no.1
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    • pp.43-49
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    • 2008
  • This study is about an influence of harmful factors of welding fumes such as Fe, Mn, Cu, Zn to workers who inhales them in welding sites. The influence can be measured with the density of heavy metals in blood after welding. The main factors of the measurement are TWA, a density of welding fume, and a level of heavy metals. The results indicate that there is a positive effect of moving fans as a way of improving the condition in welding workplaces. While welding was done, TWA exceeded the level of Fe 40% and Zn 10% and the level of heavy metals in blood was below the standard for the workers who were under the experiment. Also when the wind was applied on the front side by a fan, the welding fume significantly reduced. It can be concluded that wearing protection gears with safety devices is one of important factors.

Improvement of Indoor Air Environment in a Large Welding Factory by Displacement Ventilation (변위환기를 이용한 대형 용접작업장의 공기환경 개선에 관한 연구)

  • Cho, Dong-Hwan;Kang, Seok-Youn;Choi, Choong-Hyun;Im, Yun-Chul;Lee, Jae-Heon;Moon, Jung-Hwan
    • Proceedings of the SAREK Conference
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    • 2005.11a
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    • pp.69-74
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    • 2005
  • In this paper, the indoor air environment in a large welding factory applied to displacement ventilation was investigated with experiment and numerical analysis for previous and new ventilation system. Concentration of fumes was analyzed for three cases with wind direction of outdoor. For experimental results, the dust concentration with new ventilation system decreased about 42-60% and the visibility increased about 11-18%. For numerical analysis, the exhaust efficiency of fumes was low when the wind and exhaust flow direction was inverse. It was found that the fumes in the factory decreased about 77% in case of the northern wind.

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Environments Pollution Caused by Welding Rod in the Process of Pipe Working (설비배관에서 용접봉에 따른 환경오염)

  • Yoon, Young-Mook;Lee, Woo-Ram;Lee, Chul-Ku;Kim, Joo-Han
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.18 no.3
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    • pp.300-306
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    • 2009
  • Welding technology is applicable in many kinds of fields, with the help of its advantages such as easy operational procedure and structural simplification. However, in the process of welding, hazardous materials and fumes cause huge fire broke-outs, explosions, and health-conscious problems. Also, as heavy metals in fumes have a harmful effect on the environment, recently, this has emerged as a urgent social issue. This study has been aimed at the recommendation of the most environment-friendly, among materials currently used in plumbing welding, and it has been done at the result of the analysis of amount, ingredient, and size in collected fumes created in the experiment of welding five rods to galvanized steel pipes and steel pipe ones. At the test result, due to the effect of Zn-coating, galvanized steel pipes, when welded to rods, created more fumes than steel pipe ones. In the mean time, when it comes to welding rods, among five, WR-03 produced fumes the least. Therefore, a combination of the test results clearly indicates that the case of welding WR-03 to cast-iron pipes turned out to be the most environment-friendly.

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Development of a jet air supplying welding mask for controlling welding fumes (압축공기를 이용한 용접흄 제어용 용접면(JASM)의 개발)

  • Song, Se-Wook;Kim, Jong-Gil;Ha, Hyun-Chul;Kim, Tae-Hyeung;Kim, Jong-Chul;Jung, Yu-Jin
    • Journal of Korean Society of Occupational and Environmental Hygiene
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    • v.10 no.2
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    • pp.98-108
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    • 2000
  • Controlling the over-exposure of welding fumes is not an easy problem because neither general nor local exhaust ventilation systems could be successfully applied. A jet air supplying welding mask was development to reduce the exposure level of welding fumes. The jet airs tream pushes the welding fumes away from the breathing zone by using the frictional characteristic of jet. Laboratory experiments were conducted to optimize the efficiency of controlling welding fumes. Thereafter, its performance was tested in a laboratory and an industrial field. The efficiencies of reducing the welding fume exposure were about 90% and 80% in a laboratory and an industrial field, respectively. Additionally, it resulted in elimination of heat inside the mask and enhancement of clear visuality.

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Airborne Concentrations of Welding Fume and Metal Components by Type of Welding (용접작업 형태별 공기중 용접흄 농도와 금속 성분에 관한 조사연구)

  • Lee, Kwon Sup;Paik, Nam Won
    • Journal of Korean Society of Occupational and Environmental Hygiene
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    • v.4 no.1
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    • pp.71-80
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    • 1994
  • This study was conducted to evaluate worker exposure to welding fume in automobile body shop and to evaluate metal components by type of welding. The results are summarized as follows: 1. Average concentrations of total welding fume without and with ventilation were $5.2mg/m^3$ and $2.49mg/m^3$, respectively. Thus, the average reduction rate of total fume by ventilation was 52.1 %. 2. The highest fume concentration was indicated at shielded arc welding, followed by $CO_2$ gas welding, argon arc welding, and spot welding in order of decreasing concentration. 3. Average respirable fume concentrations without and with ventilation were $2.97mg/m^3$ and $1.64mg/m^3$, respectively. 4. Further analysis of welding fume indicated that total fume consisted of $Fe_2O_3$, ZnO, Mn, Pb, and CuO, in order of decreasing amount. Combined effect of metals was below the American Conference of Governmental Industrial Hygienists (ACGIH)Threshold Limit Values (TLVs).

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