• Title/Summary/Keyword: 용접전류 및 용접전압

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Software Implementation of Welding Bead Defect Detection using Sensor and Image Data (센서 및 영상데이터를 이용한 용접 비드 불량검사 소프트웨어 구현)

  • Lee, Jae Eun;Kim, Young-Bong;Kim, Jong-Nam
    • Journal of the Institute of Convergence Signal Processing
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    • v.22 no.4
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    • pp.185-192
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    • 2021
  • Various methods have been proposed to determine the defect detection of welding bead, and recently sensor data and image data inspection have been steadily announced. There are advantages that sensor data inspection is highly accurate, and two-dimensional-based image data inspection is able to determine the position of the welding bead. However, when analyzing only with sensor data, it is difficult to determine whether the welding has been performed at the correct position. On the other hand, the image data inspection does not have high accuracy due to noise and measurement errors. In this paper, we propose a method that can complement the shortcomings of each inspection method and increase its advantages to improve accuracy and speed up inspection by fusing sensor data inspection which are average current, average volt, and mixed gas data, and image data inspection methods and is implemented as software. In addition, it is intended to allow users to conveniently and intuitively analyze and grasp the results by performing analysis using a graphical user interface(GUI) and checking the data and inspection results used for the inspection. Sensor inspection is performed using the characteristics of each sensor data, and image data is inspected by applying a morphology geodesic active contour algorithm. The experimental results showed 98% accuracy, and when performing the inspection on the four image data, and sensor data the inspection time was about 1.9 seconds, indicating the performance of software that can be used as a real-time inspector in the welding process.

Effect of Si on Spatter Generation and Droplet Transfer Phenomena of MAG Wwlding (MAG 용접의 스패터 발생 및 용적이행현상에 미치는 Si의 영향)

  • 안영호;이종봉;엄동석
    • Journal of Welding and Joining
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    • v.17 no.3
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    • pp.36-43
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    • 1999
  • The effect of Si content in welding wires on spattering characteristics and droplet transfer phenomena was studied. In MAG welding using 80% Ar-20% $CO_2$ shielding gas, spattering characteristics and droplet transfer phenomena were varied with Si content of wire. With increasing Si content, the spattering ratio and the ratio of large size spatter $(d\geq1.0mm)$ were increased. The increase of Si content in molten metal made surface tension increase due to reduction of oxygen content, which resulted from deoxidizing action of silicon. The increase of surface tension resulted in unstable transfer phenomena and arc instability in both short circuit and spray region. With changing Si content of wire, spattering characteristics and droplet transfer phenomena was directly influenced by the variation of surface tension, compared with the effect of arc stability.

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A Reactive Power Compensation Monitoring System for Factory Electrical Installation Using Active Database (능동 데이터베이스 기반 무효전력 보상장치 감시제어 시스템)

  • Choi, Sang-Yule
    • The Journal of the Institute of Internet, Broadcasting and Communication
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    • v.12 no.4
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    • pp.189-194
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    • 2012
  • The main purpose of reactive power compensation monitoring system is to manage factory electrical installation efficiently by On-Off switching reactive power compensation equipment. The existing reactive power compensation monitoring system is only able to be managed by operator whenever electrical installation needed reactive power. Therefore, it may be possible for propagating the installation's faults when operator make the unexpected mistakes. To overcome the unexpected mistakes, in this paper, the author presents a reactive power compensation monitoring system for factory electrical installation using active database. by using active database production rule, stated system can minimize unexpected mistake and can operate centralized monitoring system efficiently. Test results on the five factory electrical installations show that performance is efficient and robust.