• Title/Summary/Keyword: 용접상세

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항공용 가스터빈 엔진 개발 시험 사례 소개 (한화테크윈 경험 사례 소개)

  • Sin, Dong-Ik
    • Journal of the KSME
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    • v.57 no.11
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    • pp.44-49
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    • 2017
  • 항공용 가스터빈엔진 개발은 전문성과 경험을 요하는 많은 요소기술과 시험설비, 그리고 상당한 개발기간과 세부단계별 검증을 필요로 하는 복잡한 프로세스로 구성된다. 고온/고압 및 고속 회전 등 매우 가혹한 조건에서 운용되는 제품 특성 때문에 장납기 및 고가의 내열/고강도 소재 혹은 주단조 개발, 정밀한 제작 치수 및 공정관리, 코팅/브레이징/용접 등 고 난이도의 특수공정관리, 정교한 조립 및 다양한 종류의 엔진 검증 시험 등을 필요로 하며 이러한 이유로 상세설계 이후의 조립/시험 단계에서 설계변경이 발생할 경우 개발일정 및 비용 관점에서 제품개발에 큰 부담을 초래하게 된다. 공력/이차유로/열전달/구조/동특성/시스템 설계 등 개발 단계별 다양한 기법의 시뮬레이션 및 사전 검증시험 등의 중요성이 크게 부각된다. 이 글에서는 한화테크윈(혹은 HTW 로 표기)의 엔진개발 경험에 기반한 단계별 개발 시험의 종류, 필요 시험 설비 및 한화테크윈의 설비 운용 특징에 대해 소개하고자 한다.

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An Experimental Study on Structural Characteristics of Beam-to-Column Connections with Plastic Deformation in the End-Plate (엔드플레이트 항복형 보-기둥 접합부의 구조특성에 관한 실험적 연구)

  • Lee, Seong-Hui;Lee, Se Jung;Yang, Il Seung;Kim, Jin Ho;Choi, Sung Mo
    • Journal of Korean Society of Steel Construction
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    • v.21 no.6
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    • pp.585-596
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    • 2009
  • In the construction of end-plate connections, the end-plate is welded to the end of the beam in a factory and fastened by bolts in the field. This connection is widely used in advanced countries such as European countries and the U.S. Its design and connection details are prescribed in Eurocode 3, AISC LRFD, and FEMA 350. In Korea, the standards for seismic design in KBC 2005 have been reinforced based on IBC 2000 in the U.S., and it is expected that the connection details in the U.S. will be adopted for the establishment of beam-to-column design standards. In the U.S. thick end-plates are used for the connections to prevent beam rupture. The use of the connections in Korea, however, may lead toover-design. In this experimental study, the design standards for the end-plate connections provided by FEMA-350 were analyzed and structural tests for six specimens were conducted with the variables being the shim plate and the connection shape, to provide the best specifications for connections with plastic deformation in the end-plate for use in Korea.

Evaluation of Steel Tube Connection in Precast Concrete Double Wall System (프리캐스트 콘크리트 더블월 시스템의 각형 강관 연결부 성능평가 )

  • Yujae Seo;Hyunjin Ju
    • Journal of the Korea institute for structural maintenance and inspection
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    • v.27 no.2
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    • pp.25-32
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    • 2023
  • In this study, a double wall system is introduced, which was invented to simplify the complicated manufacturing process of the existing precast concrete (PC) double wall systems and to remove defects such as laitance that may occur during the production of concrete panels. An experimental study was conducted to investigate the tensile resisting capacity of the steel tube which is embedded in the precast concrete panel to keep the spacing between PC panels and to prevent damage of the PC panels during transportation and casting concrete onsite. The experiment was planned to determine the detail of effective steel tube connection considering the steel plate treatment method according to the formation of the opening, the presence of embedded concrete, and the reinforcement welding for additional dowel action as key variables. As a result, the ultimate tensile strength increased by 20-30% compared to the control specimen (ST) except for the steel tube specimen (ST_CP) which has steel plates bent inward at the end part of the steel tube. Since the specimen (ST_CON) filled with concrete inside the control specimen has no additional process and cost for the steel tube connections compared to the control specimen during the production of the developed double wall system, it is determined to be the appropriate detail of steel tube connection.

An Experimental Study of the Fatigue Specimen for the Typical Structural Details of the Steel Bridge (강교량의 표준적 구조상세에 대한 실험적 연구)

  • Chung, Yeong Wha;Jo, Jae Byung;Bae, Doo Byong;Jung, Kyoung Sup;Woo, Sang Ik
    • Journal of Korean Society of Steel Construction
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    • v.12 no.5 s.48
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    • pp.463-473
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    • 2000
  • This paper presents the results of the experimental and analytical investigation for the fatigue strength of welded details frequently used in steel bridges, especially for the details with relatively lower fatigue strength. The welded details included four kinds of welded details corresponding to the categories C, D, E and E' which represent the flange attachment details, web attachment details, transverse stiffeners and cover-plate details. Tensile fatigue tests were performed. The test results were compared with other available test results and the fatigue criteria of AASHTO, JSSC and Eurocode specifications. Generally, our test results were well agreed with other test results and satisfied with above-mentioned fatigue design provisions. However, it was found that transversely loaded weld-details showed lower fatigue strength than longitudinally loaded weld-details in transverse stiffener detail, and the test results of those details were not satisfied with AASHTO fatigue provisions. Examining the effect of length of gusset plate attachment details, welded details with longer attachment showed relatively lower fatigue strength, especially for the out-of-plane gusset plate details. It is recommended to perform additional fatigue tests with various loading and detail parameters and to establish the more detailed fatigue categories such as Eurocode or JSSC

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Seismic Performance of HyFo Beam with High Depth-to-SRC Column Connections (춤이 큰 하이브리드 합성보와 SRC기둥 접합부의 내진성능에 관한 연구)

  • Kim, Sung Bae;Jeon, Yong Han;Cho, Seong Hyun;Choi, Young Han;Kim, Sang Seup
    • Journal of Korean Society of Steel Construction
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    • v.29 no.2
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    • pp.135-145
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    • 2017
  • This study is a secondary study that is a cyclic seismic test of High depth hybrid composite beam and column connection after the primary bending strength test of a high depth Hybrid composite beam. Total of 3 seismic test specimens were prepared to cyclic test. The bracket and beam web spliced by high strength bolt and the bracket and beam upper flange was spliced by welding. Test results showed that the seismic strength was higher than the plastic moment($M_p$) in the positive negative moment section, the requirement of composite intermediate moment frame wes satisfied. Therefore, the requirement of intermediate moment frame can be secured by applying the details of connection of this study results.

A Study on the Optimum Design and Structural Behaviors of Aluminium Extrusions (알루미늄 압출재의 구조적 거동 특성 및 최적설계에 관한 연구)

  • S.I. Seo;K.H. Son
    • Journal of the Society of Naval Architects of Korea
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    • v.35 no.1
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    • pp.88-97
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    • 1998
  • Large aluminium extrusions can be used in rolling stocks and high speed vessels to reduce weight and labor cost. As sandwich plates with corrugated core have enough strength in transverse and longitudinal direction, welding lines to connect members are reduced and transverse members to strength longitudinal members are not required. However, for proper design of aluminium extrusion plates, understanding of structural behaviors of the exclusions are necessary. In this paper, at first, detailed finite element analysis is carried out to understand structural behavior. And then, simple theoretical formulas for design purpose are proposed using the orthotropic plate theory. Shear stresses resulting from end twisting which is characteristics of deep aluminium extrusion plates can also be calculated by the simple theoretical formula. Comparison with the results by detailed finite element analysis shows good accuracy of the proposed simple formulas. The simple formulas can be useful in repetitive analysis in the initial design stage.

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Seismic Retrofit of Welded Steel Moment Connections Considering the Presence of Composite Floor Slabs (바닥슬래브를 고려한 용접철골모멘트접합부의 내진보강)

  • Lee, Cheol Ho;Kim, Sung Yong
    • Journal of Korean Society of Steel Construction
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    • v.29 no.1
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    • pp.25-36
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    • 2017
  • In the 1994 Northridge earthquake, connection damage initiated from the beam bottom flange was prevalent. The presence of a concrete slab and resulting composite action was speculated as one of the critical causes of the prevalent bottom flange fracture. In this study, four seismic retrofit schemes are proposed in order to salvage welded steel moment connections with composite floor slabs in existing steel moment frames. Because top flange modification of existing beams is not feasible due to the presence of a concrete floor slab, three schemes of bottom flange modification by using welded triangular or straight haunches or RBS(reduced beam section), and beam web strengthening by attaching heavy shear tab were cyclically tested and analyzed. Test results of this study show that haunch and web-strengthened specimens can eliminate the detrimental effect caused by composite action and ensure excellent connection plastic rotation exceeding 5% rad. Design recommendations for each retrofit scheme together with supplemental numerical studies are also presented.

Stress Concentration at Connection and Cut-Out Parts according to Existence of Scallop and Diaphragms on Orthotropic Steel Decks (강바닥판의 스캘럽·다이아프램 설치 유무에 따른 교차부·컷아웃부 응력집중)

  • Shin, Jae Choul
    • Journal of Korean Society of Steel Construction
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    • v.18 no.3
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    • pp.289-299
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    • 2006
  • Orthotropic steel decks are manufactured by welding thin plates therefore it is inevitable that there are abundant works of welding process. On connection of transverse rib web, crossing point of longitudinal rib, transverse rib and deck plate and cut-out parts of transverse rib are the significant position of stress concentration phenomenon because of out of plane and oil-caning deformation caused by longitudinal rib distortion with shear force and distortion. In order to reduce the stress concentration phenomenon and improving fatigue performance at the crosing point and cut-out, structural analysis was performed considering the existence of scalop at conection and diaphragm which have same plane with transverse rib placed inside of longitudinal rib. Result o f the analysis show that there are the largest efect of stres concentration reduction when diaphragms are installed without scallop at connection, therefore these detail can improve the fatigue performance of orthotropic steel decks.

Development and Performance Evaluation of the Fourth Generation H-section Beam-to-Column Weak Axis Connection for Improving Workability (시공성 향상을 위한 제4세대 H형강 기둥-보 약축접합부의 개발 및 성능평가)

  • Kim, Pil-Jung;Boo, Yoon-Seob;Yang, Jae-Guen;Lee, Eun-Taik;Kim, Sang-Seup
    • Journal of Korean Society of Steel Construction
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    • v.23 no.3
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    • pp.295-304
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    • 2011
  • Bracket-type connection is often used for the weak-axis steel connection. In general, a beam-to-column connection for the bracket type is fabricated at the shop and abeam splice is additionally attached to the bracket in the site. Therefore, steel construction would not be competitive due to the increase of beam splice fabrication cost and overall construction period. This paper now proposes the new weak-axis connection types without a scallop, which has more definite strength flow, simple connection details, and better workability. From the series of experiments, the proposed connections showed better strength and ductility in comparison with standard details with scallop because the thickness of the welding plate for wide-flanged, beam-to-column connection can be easily adjusted.

Relief Hole for Improvement of Fatigue Strength in Welded Intersections of Transverse and Longitudinal Ribs in Orthotropic Deck (가로리브와 U리브 용접부의 피로강도 향상을 위한 응력완화홀)

  • Jung, Kyoung Sup;Nam, Seung Hoon;Yang, Keon Bong;Kim, Kyoung Nam
    • Journal of Korean Society of Steel Construction
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    • v.26 no.5
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    • pp.419-430
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    • 2014
  • On going researches which are being made on the welded joints at the intersections of closed ribs such as U-ribs with floor-beams in ortho-tropic steel decks still have been used the shape of scallops with or with not diaphragm inside. Stress Relief Hole(SRH) being presented in this study was investigated in order to reduce the fatigue damage in the intersections of U-rib with floor-beam. Finally, it is verified that circular SRHs sufficiently relief the concentration stress at the intersections of U-rib with floor-beam and shows that SRH can be offer one of the methods that can prevent the fatigue damage in these structural details.