• Title/Summary/Keyword: 용접력

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A Study on the Relationship between Dissimilar Metals Friction Welded Joints Strength Properties and Ultrasonic Reflection Coefficients (이종재 마찰용접부 강도특성과 초음파 반사계수와의 상관성에 관한 연구)

  • O, Se-Gyu;Kim, Dong-Jo;Han, Sang-Deok
    • Journal of the Korean Society of Fisheries and Ocean Technology
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    • v.23 no.2
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    • pp.80-85
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    • 1987
  • Friction welding has emerged as a reliable process for high-production commercial application with significant economic and technical advantages. But nondestructive test in friction weld was not clearly developed. Therefore the experimental verification is necessary in order to understand the characteristics of the pulse echo effects according to various change in welding conditions. This paper presents a new attempt to detect the bond strength of friction welds by ultrasonic. Instead of looking for a flaw or cracks at the interface, the new approach evaluates the coefficient by reflection which provides a single quantitative indicator involving the acoustic energy reflected at the interface. The objective of this study is to find the relationship between the reflection coefficients and the weld strength. Results of the bar-to-bar friction welding of aluminum to copper and stainless steel and such relationship investigation are presented and interpreted.

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Evaluation of Resistance Spot Welding Weldability of Aluminum Alloy 5000 Series (SPOT 용접을 이용한 알루미늄계 합금의 용접성 평가)

  • 고준빈;염동빈;최병길;이성구;김엄기
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.11 no.3
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    • pp.8-13
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    • 2002
  • In order to obtain the basic informations for the development of high strength and high weldability aluminum alloy sheets, the experimental study was carried out to evaluate resistance spot welding characteristics and welding parameters (welding current, welding time, electrode force) far the aluminum alloy sheets. The mechanical properties of spot weld of aluminum alloy were evaluated by tensile shear test and by peel test at room temperature and also the welding possible zone was established through variation of current electrode force and welding time.

Servo Gun-type Inverter Spot Welding System (서보건 타입 인버터 스폿용접시스템)

  • 김규식;김진우;원충연;최세완
    • The Transactions of the Korean Institute of Power Electronics
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    • v.8 no.5
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    • pp.397-406
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    • 2003
  • Resistance spot welding is widely employed in a manufacturing process. In recent years, the requirement for more sophisticated quality control procedures has been in mass production industries. The requirements for high productivity and better weld qualities have lead to the development of more widely available microcomputer-based control. In this study, the inverter type power source and welding servo gun are developed. As the results, we have some advantages over the previous methods such as pneumatic gun. One of them is that the precise pressure control can be attained during the welding process. In addition, production time and cost can be decreased.

Hydrogen Trapping Using Yttrium to Manage Hydrogen in HSLA Steel Welds (고장력강의 용접부에서 Yttrium을 이용한 수소의 트랩에 관한 연구)

  • Park, Yeong-Do
    • Proceedings of the KWS Conference
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    • 2005.06a
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    • pp.141-143
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    • 2005
  • Yttrium has been investigated as hydrogen trapping site in pure iron and HSLA steel welds. Assessment of hydrogen trapping parameters for yttrium oxide has also shown the high potential of yttrium addition to improve hydrogen management in high strength steel welding. The purpose of this study was to reduce and control the diffusible hydrogen content in the weld deposit.

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Development of Process for High Deposited Metal Melting Efficiency in TIG Welding Using Filler Wire (필러와이어를 쓰는 TIG용접에서 용착금속의 높은 용융효율을 얻기 위한 공정개발)

  • Shin, Hee-Seop;Ham, Hyo-Sik;Seo, Ji-Seuk;Cho, Sang-Myoung
    • Proceedings of the KWS Conference
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    • 2010.05a
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    • pp.41-41
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    • 2010
  • 에어컨용 냉매 압축기, 냉장고용 냉매압축기 및 자동차 샷시 부품들은 주로 겹치기 필릿용접을 GMAW 으로 실시하고 있다. 그러나 용접 시 스패터 발생으로 인한 추가공수가 요구되며 작업환경 또한 열악한 실정이다. 따라서 저가의 고생산이면서 용접비드의 외관이 미려하고 스패터, 소음 그리고 Fume 이 발생되지 않는 청정한 TIG 용접이 있지만, 용접속도가 수십 cpm 이하로 제한되어 생산성이 낮다는 기술적 모순을 가지고 있다. TIG 용접에서 생산성을 증가시키기 위해 모재와 와이어를 고속 용융 시키려면 전류를 높여 입열량을 증가시켜야 하지만, 증가된 전류로 인하여 상승된 아크력이 험핑비드와 언더컷이 발생되는 물리적 모순을 가진다. 또한 필러와이어를 사용한 기존의 TIG 용접에서 필러 와이어는 주로 원형 단면 와이어를 사용하게 되는데 와이어의 직경이 증가함에 따라 비표면적은 감소하여 용융효율이 낮아지므로 $\Phi$1.2 이하의 필러와이어를 송급하여 용접하였다. 그러나 요구되는 용착량이 큰 경우 필러 와이어를 고속으로 송급하게 되는데 이 경우 필러 와이어 용융이 곤란하거나 송급상의 문제가 자주 생겨 용접속도를 고속으로 하기 곤란하였다. 따라서 필러와이어를 사용한 TIG 용접에서 용착금속의 용융효율을 높게 함으로서 전류를 크게 증가시키지 않으면서도 용접속도를 높일 수 있는 용접 공정개발이 필요한 실정이다. 본 연구에서는 비표면적을 증가시켜 용착금속의 높은 용융효율을 얻을 수 있도록 개발된 와이어와 기존의 $\Phi$3.2 일반와이어 및 를 이용하여 BOP TIG 용접에 비교 실험하였으며, 개발된 와이어와 기존의 $\Phi$1.2 필러와이어를 이용하여 필릿용접부에 적용 실험하여 비교하였다. 그 결과 개발된 와이어의 경우 적절한 비드를 형성하였으나 3.2 일반와이어의 경우 과도한 볼록비드와 불용착부의 문제가 발생하였고, 필릿용접 비교실험에서는 각각 200cpm과 50cpm에서 적절한 비드가 형성되어 더 높은 용착금속 용융효율을 얻을 수 있었다.

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An Analytical Study on Moment Response of Welded Steel Pipe for Loading Rate (재학속도에 따른 용접강관의 모멘트 응답특성에 관한 해석적 연구)

  • Chang, Kyong-Ho;Jang, Gab-Chul
    • Journal of Korean Association for Spatial Structures
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    • v.11 no.4
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    • pp.37-47
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    • 2011
  • This article aims to analytically research for influence of residual stresses on bending moment responses against welded steel pipes subjected to quasi -static or dynamic loadings. The residual stresses of the welded steel pipe are computed by three-dimensional welding simulation. The bending moment responses of the welded and seamless steel pipes are determined by using three-dimensional dynamic elastoplastic FE analysis as a function of loading rate. It is seen from analytical results that the welded steel pipe shows lower moment response comparing to the seamless steel pipe, and moment difference between seamless and welded steel pipes tends to decrease as loading rate increases.

Study on the Seam Tracking by Using Fiber Sensor and X-Y Robot (Fiber Sensor와 X-Y Robot을 이용한 용접선 추적에 관한 연구)

  • 배철오;박영산;이성근;김윤식;안병원
    • Journal of the Korea Institute of Information and Communication Engineering
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    • v.5 no.1
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    • pp.144-149
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    • 2001
  • There are many types of seam tracking methods actually used in industrial spot. Lately, Non-contact sensor technics are mostly used because non-contact sensor has more advantage than contact sensor in many parts. This paper also concerned about fiber sensor a kind of non-contact sensor. X-Y robot and fiber sensor scan the seam tracking to be weld. After scanning, X-Y robot moves the first working point of being scanned and welding starts automatically. It makes an experiment on some types of Seam tracking like straight line tracking, leaned line tracking and curved line tracking to confirm how well the fibers sensor tracks the seam pass to be weld. And the seam pass that had been tracked was welded by inverter $CO_2$ voiding machine.

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Study on the Seam Tracking by Using Fiber Sensor and X-Y Robot (Fiber Sensor와 X-Y Robot을 이용한 용접선 추적에 관한 연구)

  • 배철오;이성근;김윤식;안병원;박영산
    • Proceedings of the Korean Institute of Information and Commucation Sciences Conference
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    • 2000.10a
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    • pp.558-561
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    • 2000
  • There are many types of seam tracking methods actually used in industrial spot. Lately, Non-contact sensor technics are mostly used because non-contact sensor has more advantage than contact sensor in many parts. This paper also concerned about fiber sensor a kind of non-contact sensor. X-Y robot and fiber sensor scan the seam tracking to be weld. After scanning, X-Y robot moves the first working point of being scanned and welding starts automatically. It makes an experiment on some types of Seam tracking like straight line tracking, leaned line tracking and curved line tracking to confirm how well the fibers sensor tracks the seam pass to be weld. And the seam pass that had been tracked was welded by inverter CO2 welding machine.

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