• Title/Summary/Keyword: 용접결함

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원자로 자동 탐상 시스템

  • 김재희
    • Nuclear industry
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    • v.23 no.3 s.241
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    • pp.42-48
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    • 2003
  • 가압 경수로는 원통형의 원자로 용기 안에서 핵물질을 반응시켜 고온$\cdot$고압의 물을 생성하는데 이 원자로 용기는 환형 주조물들을 서로 용접하여 만들어진다. 이 원자로 용기의 건전성을 확인하기 위해서는 용접부위에 결함이 발생되었는지를 주기적으로 정확하게 검사해야 한다. 한국원자력연구소는 원자력발전소의 핵심 기기인 원자로 용기의 용접부 결함을 수중에서 자동으로 검사, 탐지할 수 있는 $\ulcorner$원자로 자동 탐상 시스템$\lrcorner$을 개발하여, 울진 원전 6호기용 원자로 용기에서 실증 실험을 수행하였다. 이 원자로 자동 탐상 시스템은 물방개처럼 생긴 수중 탐상 로봇이 그 핵심으로서 이 로봇은 원자로 용기의 내벽을 타고 다니면서 수중 초음파 검사를 수행할 수 있는 획기적인 시스템이다. 본고에서는 개발된 원자로 자동 탐상 시스템을 소개하고자 한다.

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Seam Weldability of Galvanized Steels: Part I Interface Characteristics (도금강판의 Seam 응접특성: Part I 계면특성)

  • 이창희;엄호섭;장래웅
    • Proceedings of the KWS Conference
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    • 1992.04a
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    • pp.63-63
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    • 1992
  • 본 연구에서는 Zn도금강판의 mash seam용접부의 조직학적 특성 및 도금층 및 인산염 coating의 용접 접합 계면에서의 거동율 검토하여 용접과정율 단계별로 분리 파악하여 계면 파단의 mechanism을 제시하였다. 이와 더불어, mash seam용접부에서 발견 되는 결함의 종류 및 방지대책에 관하여서도 언급하였다.

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A Study on the Fatigue Characteristics in Butt-Welded Joints with Incomplete Penetration (용입부족을 가진 횡방향 맞대기 용접부의 피로특성에 관한 연구)

  • Chang, Dong Il;Kyung, Kab Soo;Hong, Sung Wook
    • Journal of Korean Society of Steel Construction
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    • v.10 no.3 s.36
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    • pp.497-508
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    • 1998
  • The objective of this study is to examine fatigue behavior of as-welded butt-welded joints with incomplete penetration from fatigue tests. The test results are the following. In static tests, tensile strength and yield strength of butt-welded joints are constant regardless of incomplete penetration. And in fatigue tests, fatigue strength of fully penetrated butt-welded joints satisfies fatigue limits, prescribed in Korean Specifications and JSSC, respectively. The results show that as the magnitude of incomplete penetration increases, fatigue strength decreases. In fractured surfaces, full and incomplete penetration specimen show different shapes, it is because that stress concentration factor vary with structural geometry in bead toe and root tip, and certify in FEM analysis. This study suggests that defects such as incomplete penetration from welding must be avoided in order to attain the sufficient life of steel structures.

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Directivity Analysis of Ultrasonic Wave Reflected from the Artificial Defect in Simulated Butt Welded Joint (가상 용접부내의 결함으로부터 반사된 초음파의 지향성 해석)

  • Nam, Young-Hyun
    • Journal of the Korean Society for Nondestructive Testing
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    • v.15 no.2
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    • pp.378-385
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    • 1995
  • The ultrasonic non-destructive testing uses the directivity of the ultrasonic pulse wave which propagates in one direction. The directivity is expressed as the relationship between the propagate direction and its sound pressure. The directivity of ultrasonic wave is closely related to determination of probe arrangement, testing sensitivity, scanning pitch and defect location and characterization. The paper measured the directivity of shear wave, which reflected from artificial defect located in weld metal zone in butt welded joint similar model made of pyrex glass by using visualization method. 2 MHz and 4 MHz angle probes were used to measure the directivity of reflection wave at the artificial defect. The directivity of shear waves reflected from the defect was different according to the probe position and the shape of butt welded joint. The difference of directivity of reflection wave was existed between 2 MHz and 4 MHz angle probes. The angle of reflection wave became equal to angle of incidence as increase of the height of excess metal.

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Soundness evaluation of friction stir welded A2024 alloy by non-destructive test (비파괴검사에 의한 A2024 마찰교반용접부의 건전성 평가)

  • Ko, Young-Bong;Kim, Gi-Beom;Park, Kyeung-Chae
    • Journal of Advanced Marine Engineering and Technology
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    • v.37 no.2
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    • pp.135-143
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    • 2013
  • Friction Stir Welding (FSW) was developed, it is successfully commercialized in the field of transportation vehicles. In this study, we analyzed the defects of A2024-T4 alloy using non-destructive test of radiograph, ultrasonic, electrical conductivity and destructive test of microstructure observation, tensile strength. As the results of experiment, mapping of defects was obtained. Fine defects which were not detected in radiograph test were detected in ultrasonic test, and it enabled efficient detection of defects by difference of sound pressure and color. The values of electrical conductivity was decreased as amount of defects was increasing. Joint efficient of defect-free weldment that found by non-destructive and destructive test was 91%. Therefore it was considered that non-destructive test of friction stir welded A2024-T4 Alloy was an efficient method.

A Study on Construction of Automatic Inspection System for Welding Flaws (용접결함 검사 자동화 시스템 구축에 관한 연구)

  • Kim, Chang-Hyun;Yu, Hong-Yeon;Hong, Sung-Hoon;Kim, Jae-Yeol
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.16 no.6
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    • pp.37-42
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    • 2007
  • The purpose of this research is stability estimation of plant structure through classification and recognition about welding flaw in SWP(Spiral Welding Pipe). And, In this research, we used nondestructive test based on ultrasonic test as inspection method, and made up 2-axes inspection robot in order to control of ultrasonic probe on the SWP surface, and programmed to image processing and probabilistic neural network(PNN) classifying code by MATLAB programming. Through this process, we proved efficiency on the system of SWP stability Estimation.

Imperfection Mode of Thin Metallic Sandwich Plate with Pyramidal Metallic Inner Structures (피라미드형 금속 내부구조체를 가진 얇은 금속샌드위치 판재의 결함 모드)

  • Ahn, Dong-Gyu;Sun, Hyang-Sun
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.37 no.2
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    • pp.187-192
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    • 2013
  • Thin metallic sandwich plate with pyramidal metallic inner structures is manufactured from a continuous projection welding between face sheets and inner structures. Due to the welding pressure, imperfections of inner structures induced by the deformation of the inner structures occur. The imperfections affect the response of the thin metallic sandwich plate subjected to low-velocity impact loading. The goal of this paper is to obtain a proper dominant imperfection mode of the thin metallic sandwich plate with pyramidal metallic inner structures. The variation of impact responses of the thin metallic sandwich plate for different imperfection modes are investigated by finite element analysis. The results of the FE analysis are compared to those of drop impact experiments. From the results of the comparison, it has been shown that the dominant imperfection mode of the thin metallic sandwich plate with pyramidal metallic inner structures is all type of symmetric imperfection mode with symmetrical imperfections of four struts.